PRAB is a leading manufacturer of engineered conveyors and equipment for processing turnings, chips and metalworking fluids. We also design and build wastewater recycling systems. Our equipment and systems are tailored to the scrap metal and fluid handling needs of each application. The equipment designed and built by PRAB not only automates the scrap handling process but also reduces labor costs, improves shop floor safety, mitigates fork truck traffic, reclaims and recycles expensive cutting fluids, and maximizes return on recycled metals. Our engineering expertise is honed by more than 65 years’ experience and thousands of installations for the world’s leading OEMs and suppliers. PRAB continuously improves material handling, housekeeping and compliance to environmental rules and regulations within the automotive, aerospace, electronics, defense, and energy markets.
PRAB offers a broad range of chip and fluid handling equipment to fit all metal processing applications. Starting with our full line of conveyors, PRAB equipment quickly and automatically removes scrap metal at the point of production. Removal of scrap and fluids away from your process allows for optimum production cycles and longer run times.
如果使用剃须，研磨和转弯，PRAB工程师可以与您合作，以整理一个全面的芯片处理系统。我们的水平或垂直轴破碎机会带走大浓密的废料，然后将它们变成铲级芯片。PRAB工程师可能会推荐磨碎或制块器以从金属中去除液体。以这种方式加工金属为您提供更大的报废回报，移动和存储所需的底层空间以及更清洁，更安全的工作环境。此外，我们的工程师将与您合作回收并重用用过的冷却液。我们完整的冷却液过滤单元系列可以进行固体/液体分离和液体/液体分离，在需要时有限过滤至1微米的清晰度。立即与PRAB工程师联系，以了解有关我们完整的芯片和流体管理系统如何为您节省资金，改善生产并实现您的环境和安全目标的更多信息。
将金属废料和从责任中使用的切割液变成收入流。您的操作艰苦而瘦。这意味着越来越重要。完整的芯片处理系统不仅可以自动化废物管理，还可以提高生产率，减少工人对伤害的有害暴露，并降低环境和业务风险。
The processing of scrap metal begins with volume reduction. The often tightly wound metal turnings that are generated from various machining operations need to be safely and effectively crushed or shredded. To have optimum chip processing the metal must be in flowable, thumbnail size chips. To reach this point, scrap from milling, screw machines, Swiss machines, drilling, and other metalworking operations that produce long, winding metal scrap at high volumes must be reduced to chips. This is why we design and manufacturer Crusher and Shredder-based systems with integral conveyors and wringers for automated handling and fluid separation, filtration and recycling.
Advantages of Using a PRAB Chip Processing System
工业制造业精益,灵活,和公关oduct diverse. Chip processing systems from PRAB are engineered to meet the changes in heavy industrial manufacturing. Large volume chip processing systems traditionally have taken months to install. Equipment comes in random order, floor layout takes time and labor resources, and electrical and controls need to be installed, wired and programmed. PRAB has helped manufacturers to overcome these installation delays by engineering, manufacturing full, production scale, pre-assembled, modular systems.
These systems are:
PRAB's Dualpak briquetter increases the value of your metal chips, turnings and swarf by compressing it into solid briquettes. Augers feed chips into the briquetting press compression chamber. Then two opposing hydraulic cylinders press the metal, squeezing out the cutting fluid or coolant and creating a compact, up to 99 percent dry, briquette.
煤球很容易拆除，运输或存储，直到您获得更好的回收价格为止。您还将维护一家更干净，更环保的商店。Dualpak粉刷新闻有效地处理了各种各样的机器金属，包括铝，钢，铸铁，铜，黄铜，钛，镁，镁等。
从九种型号中选择以满足您的应用程序需求。可提供高达5,000磅/小时（2 268 kg/hr）的能力。
嵌套的大量的金属切屑占用宝贵的弗洛or space, are a safety hazard when sticking out of drums and bins, and offer reduced scrap value because recyclers have added costs for processing. Improving and automating the scrap management process begins with a crusher for volume reduction. The Vertical Axis Crusher is one of the most effective pieces of equipment for quickly and safely making flowable, thumbnail-sized chips from wads of turnings. The crusher can be a stand-alone unit or an integral part of a Chip Processing System. Other volume reduction equipment designed and manufactured by PRAB includes the Horizontal Axis Crusher, and Shredder.
自动废金属工艺的开发始于金属转盘的体积减少。铣削，转弯，螺丝加工和瑞士加工操作都会根据工具，操作和材料特性产生各种尺寸，长度，硬度和构造。对转弯和芯片处理的全面关注为金属加工公司提供了一种经济有效，自动化和安全的处理所有类型的金属废料的方法。此操作的第一步是从金属转弯创建可流动的芯片。
PRAB的金属转弯碎片可在输送机安装配置中可用，可用于芯片处理系统或作为独立单元，以减少源的体积。
PRAB TRAMP METAR SPARITATOR PRAB提供一条完整的流浪汉分离器线，以删除杆端，破碎的工具和其他固体，从芯片流中保护处理设备免受损坏。
PRAB's five unique tramp metal separators are engineered to perform at different levels to efficiently handle the variety of metal chips and turnings produced by today's high-speed, metalworking industry.
Increase productivity by reducing downtime
节省昂贵的维修时间和金钱
PRAB的重型芯片旋转器使用超过600 g强制的旋转器，从铝，黄铜，铸铁，钢，不锈钢和其他金属芯片中收回多达98％的有价值的冷却液和切割油，以便您可以：
比其他类型的输送机更通用的钢带输送机可以用任何类型的金属废料（从浓密的材料到芯片和转弯，潮湿或干燥）来处理任何体积的金属废料，并在各种输送机路径中处理。
它能够结合水平和提升运动。重型侧面框架，轨道和磨损条使皮带在移位后保持轨道移动。
积极地转移湿或干的亚铁芯片，踩踏sl，转弯或零件，没有持久。我们的磁输送机的永久陶瓷磁铁位于移动材料的不锈钢滑块床下方。由于输送机底部的油储水液需要最小的维护，这使链条自润滑以保持安静的性能。
这些工作马会随着时间和节能效率而转移所有类型的金属芯片，罚款和转弯，潮湿或干燥的浓密的谷物以及流浪汉金属固体。它们的液体紧身槽结构是高容量冷却液流量应用的理想选择。
气动输送机系统提供操作和安装灵活性。系统旨在直接从CNC加工中心拾取，并将湿或干材料转移到中央芯片加工系统或加载容器。
顶部输送机管道可以灵活地安装 - 在天花板附近或在狭窄的空间中。气动设计还使您在修改植物空间时可以轻松重新配置。
PRAB Horizontal Axis CrusherThe implementation of automated scrap metal processing, begins with the volume reduction of metal turnings. The comprehensive focus on Chip Processing provides metalworking companies with a cost effective, automated, and safe way to process all types of metal scrap. The first step in this operation is to create flowable chips from metal turnings.
水平轴破碎机处理低体积的丝状和笨重的金属转弯。破碎机通常将其安装在支架或重型手推车上，该手推车适合在加工中心的输送机上排放。
PRAB的水平轴破碎机的过程高达300磅/小时（177 kg/hr），最多减少了废料量的12倍，并增加了CNC的产生。通过将破碎机连接到机器上或将其用作独立单元来减少管家。
PRAB提供了多种解决方案，可安全，轻松地运输和存储湿或干金属芯片和转弯。
PRAB Horizontal Screw PressDisposing hazardous grinding swarf or filter cake can be difficult and expensive. PRAB's horizontal screw press processes material that is 40 to 50% wet with coolant or cutting oils to remove up to 85% of fluid.
用作独立单元或与Dualpak™粉地结合使用，以恢复多达95％的流体。用PRAB的流体过滤之一和回收单元回收液体，以节省更多。
PRAB的Enviro 1200是一种高效，低维护的解决方案，可通过使用单个集成系统去除芯片和过滤液体来提高源的加工生产率。
比其他类型的输送机更通用的钢带输送机可以用任何类型的金属废料（从浓密的材料到芯片和转弯，潮湿或干燥）来处理任何体积的金属废料，并在各种输送机路径中处理。
它能够结合水平和提升运动。重型侧面框架，轨道和磨损条使皮带在移位后保持轨道移动。
This vibratory conveyor is the top choice for transferring hot, dry or wet abrasive metal scrap or finished parts across horizontal distances. The oscillator provides a steady movement of material at roughly 12.5 feet (3.81 meters) per minute.
Its durable, multi-ply fiberglass springs provide a smooth, quiet flow and discharge. Install your unit along side presses or in a pit beneath your presses. It's low cost per foot and low-cost operation make it an economical choice for any size shop.
Whether your needs are in-floor or above grade, press-mounted, or machine tool the PRAB Quick Return Conveyor (QR) will effectively move scrap away from your process, keeping your production moving.
更好的技术 - 可靠的运输
PRAB快速返回输送机中的冲压废料。QR输送机是打印，加工和其他金属形成类型的废料的最佳水平输送方法，因为没有携带，几乎可以消除果酱中的停止，并迅速将材料从生产点移开。此外，平滑的连续运动与基于传感器的驱动器的技术相结合提供了安静的24/7操作。
Unlike steel belt and other conveying methods, the PRAB QR Conveyor is the best conveying option for your scrap because of the durable, reliable operation and low cost of ownership.
PRAB的PRAB PIVOT BELT™传送带，带有刚化™皮带表面可防止废料粘在皮带上，并且独家设计的铰链铰链铰链翻转式废料插入了您的料斗中。
抬高的推动机航班保持材料的移动，而无缝的一件式锅则收集油性液体，以减少管家的头痛，并使工人更安全，更有生产力。
This fully automated conveyor with its positive discharge gives you a cleaner operation. Its leak-proof construction retains 100% of your cutting fluids as it transfers scrap to its destination. Larger rollers keep chain on track and the rotating flight cams provide less friction for cooler, longer operation. Use in combination with a distribution system to maximize your operation's load-out efficiency.
积极地转移湿或干的亚铁芯片，踩踏sl，转弯或零件，没有持久。我们的磁输送机的永久陶瓷磁铁位于移动材料的不锈钢滑块床下方。由于输送机底部的油储水液需要最小的维护，这使链条自润滑以保持安静的性能。
这些工作马会随着时间和节能效率而转移所有类型的金属芯片，罚款和转弯，潮湿或干燥的浓密的谷物以及流浪汉金属固体。它们的液体紧身槽结构是高容量冷却液流量应用的理想选择。
这个坚固的阻力输送机的每个部分都是为严重责任而设计的，因此您可以传达和提升最困难，最磨蚀或最干燥的材料。重型，耐磨的飞行杆具有无独家的无螺栓连接，因此它们在艰苦的条件下保持牢固。我们的阻力输送机中使用的耐磨钢压力槽是液体紧密的。标准配有安全盖。
Our Screw Conveyor is engineered to carry a wide range of metalworking scrap. The operating principle and straight-forward design make it cost-effective and virtually maintenance free. The Screw Conveyor is most often used to feed other material handling equipment such as a shredder, or wringer because of its ability to separate bundled material and meter feed equipment as it conveys. The Screw Conveyor is available in a wide range of size with many options depending on type of material, material form, and storage or recycling needs. PRAB engineers each Screw Conveyor to match the exact needs of the application. This process provides the most value, at the lowest cost point, and offers the highest reliably rating.
横向双向钢皮带输送机的设计旨在最终将盖章废料装入大型拖车或栏杆中。
连续的，来回的操作提供了甚至分布到较大的废料容器中，在这些零碎的容器中，旋转斜槽系统将不足。
气动输送机系统提供操作和安装灵活性。系统旨在直接从CNC加工中心拾取，并将湿或干材料转移到中央芯片加工系统或加载容器。
顶部输送机管道可以灵活地安装 - 在天花板附近或在狭窄的空间中。气动设计还使您在修改植物空间时可以轻松重新配置。
从完整的液体连接输送机中选择，以用于铸件，传热，零件冷却或涂料操作。
Quench conveyors are excellent for applications where air cooling is not sufficient or practical.
使用PRAB铸造冷却器，您可以消除与水淬火输送机相关的雾气和空气质量问题。
Extended lengths are available with single and/or multiple fan designs. The coolers run continuously or indexing.
Prab的炉子喂食器可让您直接仪表涂料铸造金属废料直接到熔炉。
Extend coolant and tool life by an average of 27%, increase surface finish, and control bacteria with PRAB's line of paper bed filters. Standard paper bed filtration units are available with flow rates up to 130 gpm with different classes of filter media allowing for adjustments of micron clarity. Filters are suitable for applications of low to medium stock removal of ferrous and non-ferrous metals, as well as organic and inorganic contaminants such as glass, rubber and plastic. Drum-type models occupy one-third the floor space and can process up to 500 gpm of fluids.
PRAB's line of magnetic separators employ high-intensity ferrite or rare earth magnets within a fully energized rotating drum to continuously remove ferrous particles from the flow of liquid. These systems are often used as a pre-filter to limit contaminants reaching subsequent filtration equipment. Magnetic Separators are well suited to processes where ferrous and non-ferrous contaminants are mixed with water-based coolants or straight cutting oils.
For more information or to request a quote, call us at 800-493-3462.
系统可提供高达315 gpm的流速。
PRAB的真空过滤器系列从标准的现成单元到定制工程系统，过滤能力高达4,000 GPM。
Our vacuum filtration systems are virtually maintenance-free, with high sludge volume elimination resulting in lower production costs.
Our line of Solid Bowl Centrifuges effectively separates solids from liquids in metal processing applications where removal of fines is important to recycle and reuse goals.
Prab实心碗离心机为所有类型的颗粒提供高性能液体/实心分离；金属，黑色，非有产值和非金属固体。我们的离心机具有手动清洁的篮子样式，配有可重复使用的衬里和全自动自动清洁设计。
我们专注于液液和液体固体离心分离技术，固体脱水以及离心机液体过滤和流体澄清系统技术，具有许多性能增强的设计功能。
Fully Automatic Centrifuges are now available (see image to the left). This model requires little to no maintenance associated with cleaning the centrifuge. See below for specific features and applications for all models.
All of PRAB’s Solid Bowl centrifuges are specifically engineered for heavy-duty industrial applications and provide consistent, reliable operation over long life-cycles.
你可以期待一个全面的工业应用ion sample tests to establish an accurate understanding of the unique characteristics of your mixed solution. This test will determine the correct centrifuge system design and capacity. Technical engineers are able at PRAB to design, develop and construct the optimum system for your facility.
The PRAB Candle Filter is specifically engineered to meet the challenges of efficiently removing fine particulate from spent oil in Honing and EDM applications and Tungsten carbide tool and steel ball grinding applications. This new filter uses media in a long cylinder that houses over 10,000 thin membrane wafers. These membranes effectively and consistently capture grinding swarf at 1 micron. These dependable filters operate with virtually no down time for maintenance. The self-cleaning air driven backwash system automatically clears the filter of dirt and debris allowing the Candle Filter to perform reliably under large production runs.
我们致力于帮助工业客户解决废水挑战的承诺仍然集中。2012年，PRAB开始分发评估™真空蒸发器系统。这些系统提供零空气排放，并大大降低运输成本。
Whether you need to simply separate swarf from coolant, to clean wash water for reuse, or achieve clarity acceptable to your local municipality, all PRAB equipment and systems are designed for your specific application.
Learn how we can help you effectively improve your operations through comprehensive wastewater management.
PRAB stocks a wide assortment of filter media for coolant, cutting oil, washwater, rinsewater and wastewater applications. Nylon and polyester/rayon blends are the most commonly used media and are available in standard and custom sizes.
除了专门为真空过滤器应用设计的媒体外，PRAB还可以将媒体定制为任何尺寸，并在架子床上过滤器的宽度范围为14.5到41英寸，宽度为41英寸，长度为250码，长达250码。等级：
Other replacement filter media:
Tramp oil separators are designed as a simple, trouble-free, economic solution for removing free-floating and mechanically dispersed tramp oils from individual machine sumps, central systems and wash tanks.
Using gravity flow and coalescence, the tramp oil separator can reduce tramp oils to less than 1% in a single pass and uses no consumable products. In addition, you'll
您可以澄清金属加冷却剂的越多，浪费就越少。
您可以削减冷却液废物处理成本高达90％，并且使用PRAB的Guardian Coolant回收系统购买新冷却液的需求最高75％。
This versatile fluid collection point removes tramp oils and suspended solids from contaminated coolant, controls bacteria and adjusts your fluid concentration. It allows you to reuse your coolant over and over. For a free calculation of just how quickly you'll pay this machine back, call us. You'll see it's clearly the best coolant recycling solution on the market today.
Our line of Solid Bowl Centrifuges effectively separates solids from liquids in metal processing applications where removal of fines is important to recycle and reuse goals.
Prab实心碗离心机为所有类型的颗粒提供高性能液体/实心分离；金属，黑色，非有产值和非金属固体。我们的离心机具有手动清洁的篮子样式，配有可重复使用的衬里和全自动自动清洁设计。
我们专注于液液和液体固体离心分离技术，固体脱水以及离心机液体过滤和流体澄清系统技术，具有许多性能增强的设计功能。
Fully Automatic Centrifuges are now available (see image to the left). This model requires little to no maintenance associated with cleaning the centrifuge. See below for specific features and applications for all models.
All of PRAB’s Solid Bowl centrifuges are specifically engineered for heavy-duty industrial applications and provide consistent, reliable operation over long life-cycles.
你可以期待一个全面的工业应用ion sample tests to establish an accurate understanding of the unique characteristics of your mixed solution. This test will determine the correct centrifuge system design and capacity. Technical engineers are able at PRAB to design, develop and construct the optimum system for your facility.
我们致力于帮助工业客户解决废水挑战的承诺仍然集中。2012年，PRAB开始分发评估™真空蒸发器系统。这些系统提供零空气排放，并大大降低运输成本。
Whether you need to simply separate swarf from coolant, to clean wash water for reuse, or achieve clarity acceptable to your local municipality, all PRAB equipment and systems are designed for your specific application.
Learn how we can help you effectively improve your operations through comprehensive wastewater management.
PRAB’s line of Ultrafiltration Systems (UF) are designed to separate emulsified oils and suspended solids from wastewater and coolant and将油量减少多达90％不使用化学添加剂。因此，超滤膜技术正在迅速成为常规过滤和化学处理方法的选择过程。超滤膜被歧化成架子，并与泵和控件结合在一起，形成一个完整的PRAB UF系统。
PRAB stocks a wide assortment of filter media for coolant, cutting oil, washwater, rinsewater and wastewater applications. Nylon and polyester/rayon blends are the most commonly used media and are available in standard and custom sizes.
除了专门为真空过滤器应用设计的媒体外，PRAB还可以将媒体定制为任何尺寸，并在架子床上过滤器的宽度范围为14.5到41英寸，宽度为41英寸，长度为250码，长达250码。等级：
Other replacement filter media: