成立于1864年的埃尔金,伊利诺斯州的埃尔金有另一个星球ved into a worldwide leader in design, manufacture and service of specialized processing equipment in the Oil & Gas, Mining, Coal, Aggregates, Minerals, Water, and Pipeline Construction Industries. With vertically integrated manufacturing and design capabilities, Elgin brings to its customers a unique experience that focuses on holistic solutions. Instead of limiting our capabilities to an individual piece of equipment, Elgin specializes in the full integration of solid/liquid separation, fluid conditioning, polymer dewatering & oil recovery, and waste management equipment. In addition, we offer water solution systems, mining & aggregate separation equipment, solids conveyance systems, sophisticated PLC-driven automation systems, and product life-cycle management repair and remanufacturing services. Elgin is driven to turn the basic capital equipment procurement process into a relationship that extends through the entire life of the products and systems supplied.
Dredging, Food Rendering, Industrial Wastewater, Underground Construction, Oil & Gas
As the drilling industry is regulated by a myriad of environmental regulations that continue to become increasingly more stringent, having the right solids control and dewatering equipment has become vital to successful drilling operations. Dewatering presents a great deal of benefits and advantages. One such benefit includes discharge compliance, in which many cases result in a “zero-discharge” or “closed-loop system.” In addition, the importance of treating waste oil from the drilling fluid is vital to maximizing profits. With the correct combination of chemicals added to the oil slop and oil sludge waste can result in the effective removal of solids while recovering high quality oil and water.
Dewatering also maximizes drilling fluid recovery, ultimately lowering overall mud costs as well as disposal and transportation expenses. Furthermore, with these systems, mud properties improve and as mud properties improve, so too does the rate of penetration. With a “zero-discharge” or “closed-loop system” rigs can operate without mud pits, therefore reducing the location footprint and environmental impact.
Dredging is the process of removing organic and/or inorganic sediment from the bottom of shallow water bodies in order to economically dispose of those sediments and/or have them repurposed for land farming or construction purposes.
埃尔金分离解决方案manufactures effective solid recycling systems capable of handling high flow capacity. Elgin's linear motion shakers have the largest screening surface area on the market. In addition, we have complete desilter and desander hydrocyclone manifolds incorporated into packaged trailer mounted systems making for an ideal mobile recycling solution.
使用我们独特的历史提供的性能nce chemicals, Elgin has developed a line of drilling fluid jet shear systems. Jet shear systems are designed to use hydraulic shear to efficiently mix solids with liquids. Elgin’s jet shear systems ensure efficient mixing of soluble polymers and bentonite used in water-based drilling fluids, therefore, eliminating “fish eyes.” Drilling fluid yield and gel strength properties are instantly obtained with hydraulic shearing of bentonite or organophilic clays.
Elgin provides several corrosion-resistant valve, hopper, and plumbing options. All units are fitted with pressure gauges and high-pressure ball valves for chemical injection. The hopper incorporates a bentonite loading bench and butterfly valve to enhance ergonomic addition of dry product.
将注入端口掺入喷气泵中，使液体添加剂的添加变得容易。该端口能够处理液体添加剂，例如：润滑剂，聚丙烯酰胺和油润湿乳液。通过合并在线静态搅拌机，可以选择将低剪切切变成钻泥。通过简单地调整阀布置，操作员可以选择绕过所有剪切或施加低剪切或高剪切。流体流直接通过高剪切线，流体流通过双头高剪切混合器的指向，该搅拌器将流体流分裂，然后在重新引入时迫使两条流体流剪切自身。当将适当的混合水平施加到钻泥中时，聚合物将有效使用，从而降低了添加成本。
尽管每个Elgin系统都完全能够确保均匀的钻井泥浆，但最大的价值是Elgin的内部工程团队，能够通过系统定制来满足每个客户的需求。可以根据需要满足特定的客户需求，可以提供自定义料斗，化学喷射系统和操作员控制系统。所有系统均设计为完全符合ISO 9001和欧洲CE机械指令标准。
With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, Elgin’s line of mud cleaners offer both high performance and versatility for the operator. This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity. Features such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use. Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.
借助我们的内部工程和设计功能，Elgin可以将任何数量的氢碳酮安排与我们的任何振动器集成在一起。在所有情况下，Elgin的氢碳酮都有聚氨酯体，可提供耐腐蚀插入物。可用的标准氢气锥尺寸包括4英寸，5英寸，10英寸和12英寸，可以以1到20个锥体的排列提供。为了确保最佳的分离能力，可以通过在每个锥体上安装隔离阀来控制通过氢环酮歧管的压力差。为了添加额外的屏幕保护层，可以在底流量收集槽中收集氢囊性歧管放电，或者每个锥体都可以装有流动式“筛选器”。在Elgin获得专利的多功能泥浆清洁器中，可以根据固体液体分离的应用以及所需的水平将收集槽引导到顶层甲板或底部甲板。
价格、能耗、效率和易用性use are main concerns that customers have when purchasing pumps. Elgin recognizes this and maintains a complete line of Series 118 & 250 high performance centrifugal pumps.
Based on the industry’s most field-proven centrifugal pump, these pumps have been designed with durability and value in mind and are ideal for handling a host of different fluids and industrial applications, most notably abrasive muds. Featuring SKF (or equal) bearings, tungsten mechanical seals, and a wide semi-open impeller design allowing for increased bearing life thru lower axiel thrust.
Elgin knows that an important part of any solids control system includes the use of a high performance centrifugal pump which may have a variety of uses. Elgin’s line of pumps have been engineered for ease of operations, efficiency, and durability. The centrifugal pump is designed to give longer service life through wear pad replacement casing, grease bearing lubrication, labyrinth bearing cap seals, stainless shaft sleeve, and casing nuts. Skid mounted design paired with a premium, Class 1 - Division 1 explosion proof motor, coupling and coupling guard complete the pump package.
Available upgrade options include: optional trims, oil lubrication, shaft sleeves in ceramic coating and 1704 PH hardened, Reverse Rotation Prevention system (RRP), silicon carbide mechanical seal, extra hard iron fluid ends, and lip seals. Starter panels are available upon request.
To ensure a well-balanced feed with consistent feed pressure, Elgin can supply a variety of custom-configured progressive-cavity feed pumps (“PC pumps”). PC pumps can extend the life of a centrifuge and reduce overall operations and maintenance costs when properly operated.
Elgin PC泵包可以以各种滑雪配置（即宽阔的田野滑雪和狭窄的植物滑雪）以及各种电动机安装配置（即在线，偏移和“偏移和“ Piggy-back”）提供。
Elgin’s PC pumps are mated with a Nord™ gearbox and premium, continuous duty, energy-efficient, explosion-proof motor (non-explosion proof motors are for applications requiring UL or CSA certification for hazardous locations.
每个PC泵都由适合工业应用的高质量材料构建。对于高水平的磨料材料或可能遇到pH值大量波动的条件，可以使用替代构造材料。下表突出显示了Elgin离心机PC进料泵提供的施工的标准材料。
With over 25 years of experience in designing and manufacturing reliable solids control equipment for the oil & gas industry, Elgin recognizes the need for reliable and efficient self-priming pumps. Elgin’s line of self-priming, solids-handling pumps have been designed to reliably handle a myriad of solids-laden fluids with minimal maintenance.
Based on one of the industry’s most field-proven pump configurations, Elgin’s line of self-priming solids-handling pumps offer a trouble-free, non-clogging design. The large volute automatically reprimes in a fully open system, without the need for complicated suction or discharge plumbing.
As a self-priming pump, the pump can be installed at heights above the solids-laden fluid being pumped. Service can be performed in-situ, without the use of special tools or disconnecting the suction or discharge plumbing. The dual-vane impeller, seal, wear plate, and flap valve can be easily accessed via the removable cover plate.
With over 25 years of experience in designing and manufacturing reliable solids control equipment for the oil & gas industry, Elgin recognizes the need for reliable and efficient submersible feed pumps. Elgin’s line of solids-handling pumps have been designed to reliably handle a myriad of solids-laden fluids with minimal maintenance. Elgin offers a 200, 400, 600, 800, 1500 gpm model.
基于该行业最具现场预处理的泵配置之一，Elgin的潜水固体处理泵系列提供了无故障的，非堵塞的设计，带有顶级放电端口，用于重型应用。具有铸铁结构，带有钢过滤器，高铬合金叶轮和搅拌器，轻松进入油维护端口和电源电缆安全链耦合。安全功能包括“圆形热保护器”和“电动机线圈保护”，如果电动机过热，它们会关闭泵。
埃尔金分离解决方案offers a complete line of vibratory shakers for the oil & gas, food rendering, industrial wastewater, petrochemical and trenchless industries. Single-deck, 3-panel up to dual-deck, 6-panel designs are available for complete solid / liquid separation operations, even in the harshest of environments. Whether used as flow-line, scalping or drying unit, Elgin's shakers are rugged, reliable and require low maintenance.
力量和性能
Elgin’s Hyper-G™ Shale Shaker provides power, performance and a new standard in practical design. Capable of producing up to 7 G’s of force and coupled with a variable frequency drive, the Hyper-G™ provides power when you need it. By adding a single point jacking system and an improved screen fastening system, you now have a shaker that is as easy to operate, as it is powerful.
Removing solids from drilling fluid is fundamental to drilling performance. Solids control has a wide range of benefits, including but not limited to: increased drilling penetration, reduction in mud costs, reduction in disposal costs, and increased bit life. By and large, increased solids removal equates to lower drilling costs for the operator.
Shale shakers are the first line of defense for a properly designed solids control system. Shakers have been used on drilling rigs since the 1940’s and are a significant part of the drilling process. Shale shakers work by removing solids from drilling fluid as the mud passes over the surface of a vibrating screen. The liquid portion of the mud and solids pass through the screen while larger solids fall off the back end and are thus discarded. Drilling fluids are a key aspect of the drilling process and often lubricate & cool the drill bit and take drilled cuttings from the borehole. Shakers still remain the backbone of any solids control system. As time has progressed, so have these technologies; more advanced and efficient designs have been cultivated including screen technology.
As our industry evolves, we are faced with increasing responsibility to protect the environment in which we operate.
同时，政府机构通过对将受污染的钻孔插入到环境中的严格限制中，继续增加为实现这些目标的压力。埃尔金（Elgin）已成为坚固耐用的领先制造商，易于使用CSI™垂直切割机（“ VCD”），以支持行业和监管机构的目标。
CSI™ is the industry’s most recognized & reputable Vertical Cuttings Dryer Centrifuge available in the market. No other brand has achieved more success or recovered more drilling fluid, than the CSI™ dryer. There have been almost 800 CSI™ dryers delivered to the market. Every major solid / liquid separation & waste management service provider in the market operate CSI™ dryers (Including, but not limited to Baker Hughes™, Halliburton™, M-I Swaco™, Weatherford™, Ava / New Park™ and NOV™).
取得成果
典型的流动振动套插条平均保持液体含量在15％至20％之间。经过适当的管理后，CSI™系列干燥机可以将液体含量降低到4％以下，在某些情况下降至1％。根据VCD的大小，可以在每小时每小时进行80吨（54,000公斤）的钻头时进行管理。
The vacuum degasser, also known as a mud/gas separator is one of the first units of solids control equipment arranged to treat drilling mud. As such, they process all of the drilling mud from the flow line before the mud reaches the primary shale shakers. The units have no moving parts and rely on the density difference between the gas and the mud for removal. The process is simple, yet very effective for well drilling fluids processing system.
The vacuum degasser is used to remove the small entrained gas bubbles left in the mud by the mud/gas separator. These units are positioned downstream from mud/gas separators, gumbo removal equipments (if utilized), shale shakers, and mud conditioners (if utilized) while hydrocyclone desanders and decanting centrifuges follow in the arrangement.