Zecha Hartmetall-Werkzeugfabrikation GmbH一直是半个多世纪以上微型切割,空白和形成工具领域的先驱和潮流集。该公司在计时行业中的起源不仅可以在其生产最高精度的微型工具中的毫不妥协的专业方面看到,而且还可以在其特殊的工具解决方案中看到。该公司自己的研究与开发部的专家正在不断开发破碎的几何形状和工具,用于复杂的应用和尖端材料。此外,由于在每个工具的轴结束时盖章的生命号,也可以保证工具可重复性。
Our customers need to solve demanding machining tasks with minimum diameters and µ-tolerances on a daily basis. Yet, the requirement for increasingly smaller components also makes high demands on the milling tools employed.
Their manufacture calls for the highest level of competence as geometries of tools of normal size cannot simply be scaled down to the micro level. When using milling cutters with diameters of a few tenths of millimetres completely different machining conditions pertain than with conventional dimensions.
An extensive ZECHA range of milling, drilling, grinding and sawing tools can be provided from stock and gives our customers a multitude of high-end production aids within the shortest possible time. Minimum tolerances in a concentricity of 3 µm as well as geometric accuracy and diameter of each 5 µm are the world we work in and can be delivered from stock.
Hard machining in tool and mould making is a demanding discipline. Hardened tool steels are increasingly in demand and enormous feed rates and cutting speeds subject the tools employed to high temperatures. In face of these high demands, only tools of the highest possible quality are able to ensure an economical and process-safe production.
ZECHA milling cutters for steel machining provide a blend of hard metal, geometry and coating to meet the high quality demands. Our extensive catalogue range is rounded off by special solutions matched specifically to customer requirements. The cutter series for steel fulfil the highest demands for precision, cutting speed and service life.
作为碳的修饰,石墨特别是腐蚀和耐热性和高度磨料。这种材料显示出的高强度和硬度以及波动的材料质量将加工石墨变成了真正的挑战 - 使用高质量工具是必不可少的。
The graphite cutters developed by ZECHA assure tight tolerances in shape, concentricity and diameter. In addition, the diamond coating offers effective wear protection and contributes significantly to process capability and stability. Machining of graphite using ZECHA milling cutters generates very low vibrations, making it extremely easy to produce intricate shapes and contours without any burring. The right choice of milling cutters has thankfully made manual reworking or burn-off (material loss caused by oxidation) a thing of the past.
寿命短,高磨损阻力,优化的芯片流量和最佳的表面质量 - 钻井工具的要求各不相同。为了应对具有成本效益的加工的日常挑战,高质量的工具对于广泛的应用很重要。
ZECHA offers a multitude of powerful drills from stock and is equally at home developing customised tools for particular applications. The application spectrum is from micro to special deep hole drills.
高端系列鬣蜥正在彻底改变微部门的市场。鬣蜥工具是小型孔区域中的多切工具,具有锋利的切割边缘和高度耐磨,密封的钻石涂层 - 绝对的创新。通过通过激光技术(R =1μM)和特殊切割几何形状的切割边缘的靶向处理,切割载荷大大减少。结果是降低了热量的产生以及更好的几何和尺寸精度。这种最佳的工具几何形状与锋利和密封的钻石涂层结合使用,可实现更长的使用寿命。激光处理的另一个好处是切割工具无簇,因此与以前的钻石涂层工具相比,其表面质量更好。
该家庭提供不同的线条,并具有特殊的几何优化,用于理想加工不同的应用。
The tried-and-tested PEACOCK mill cutters from ZECHA are the go-to tools for achieving fine contours in the HSC processing of highly alloyed and hardened steel up to 70 HRC. They effortlessly achieve precision, stability and smooth surfaces in different areas of application, particularly in mould making. In addition, the micro mill cutters are configured for shape and concentricity accuracy of 0.005 or 0.003 mm, meaning a high dimensional precision of the component can be achieved.
When machining materials such as tungsten carbide, mechanical processes soon hit their limits and we begin to enter the field of sink erosion and grinding. The long machining times that these processes involve lead to the highest level of manufacturing costs in tool and mould making.
Zecha提供了用于加工碳化钨的系列,因此在用几何特异性的笛子加工时打破了新的地面。最新技术利用的高效率比迄今常规加工的可能性具有许多优势。这些频谱来自球鼻末端磨坊和圆环铣刀,用于钻孔和磨销。
正是微小的钻孔直径,需要高精度工具,可以提供所需的低公差。ZECHA的深入钻井操作范围包括高性能微型试点钻以及内部冷却的高精度扭转钻。该工具概念可以使深钻孔具有出色的表面质量,从直径为1.0毫米,长度为15 x d。特殊的碎屑凹槽几何形状,后部有打开的碎屑空间偏移。除了抛光的笛子外,它们也保证了最佳的芯片去除 - 即使在一个操作中钻了完整的深度。
Zecha进一步开发了现有的455系列 - 一系列的系列,其易于切割,稳定几何形状和相应的超级或特殊合金涂层使其非常适合钛,不锈钢,非有产性和贵金属。无论是否有或不带涂层,都可以使用三个长笛版本455.b3用于干燥和湿加工,用于粗糙,预磨和完成。
牙科行业每天都在发生钴铬,氧化锆和钛用于生产镶嵌和覆盖物,桥梁和牙冠的加工。Zecha Hartmetall-Werkzeugfabrikation GmbH是钻石涂层工具的最大制造商之一,已为这些加工任务开发了正确的解决方案
打孔零件是日常生活中的齿轮:它们在计算机和手机以及家用电器或家具中遇到。
尤其是在渐进工具中,高数量和生产停机时间较低很重要。必须确保高服务寿命和低维护成本,而不会损害几何准确性和精度。
Zecha提供了高质量的DIN/ISO兼容工具,并及时及时交付。圆柱形din零件,例如打孔器和袖子空白,可直接从库存中获得。