We use our versatile racking solutions to build your custom storage system. Each of our racking systems can be modified to perfectly suit your requirements: surface area, building height, conveyor equipment, storage goods, logistics processes – no matter what your requirements are, our experienced specialists will create the most efficient racking system for your storage needs.
The GALLER pallet racks for manual operation are manufactured from the proven system components of the OMEGA profile. All of the essential components are profiled, welded and surface treated at the production facilities in Kulmbach.
Flexibility and a rational design make the multi-storage pallet rack an indispensable component for intralogistics.
An improved utilisation of space and the storage of particularly heavy goods are the most important reasons for using a single-storage pallet rack.
For the non-stackable unit loads with low turnover, the drive-in pallet rack is a particularly space-saving storage type
In hot-dip galvanised design and, if required, with roof and wall cladding, these systems are also perfectly suitable as storage systems for outdoor installation.
The OMEGA pallet rack is the basis of our versatile rack systems. Its flexibility and the rational design make it a core element for your individual storage solution.
Pallet rack in steel construction
For the storage of particularly heavy or bulky loads – as they are often found in steel construction – GALLER specially customised pallet racks. In this way, semi-finished products or even entire assemblies can also be stored in a space-saving and efficient manner.
Outdoor pallet rack/with roof and wall
Do you need a pallet rack system for your outdoor storage area? This is no problem with the robust OMEGA pallet rack! It also meets the significantly higher technical and structural requirements of outdoor use.
For outdoor installation, we deliver OMEGA pallet racks with welded uprights and hot-dip galvanised as standard.
You can choose from various roof and wall elements for protection against the weather.
Single-Storage Pallet Racks
When compared with multi-storage systems, GALLER pallet racks provide a better load distribution (support load). This makes them particularly suitable for the storage of heavy goods.
Drive-In Pallet Rack
GALLER also provides drive-in pallet racks for a particularly high degree of space utilisation. The industrial truck enters the channels for this purpose. These racks provide efficient storage, particularly for the same type of bulk goods.
Drive-in pallet rack
Drive-through pallet rack
We bring movement into your warehouse with our dynamic storage systems!
With this storage technology, you can store your goods particularly compactly without the need for a forklift to manoeuvre laboriously in rack aisles. This is because the goods are automatically transported to the removal position via rollers or trolleys using gravity. This can save you a lot of time compared to conventional compact storage.
Movable racks are a special feature of dynamic storage systems: here, the complete rack row moves – this enables the combination of highly compact storage with targeted access to individual storage locations.
Push-back and flow racks with our pallet rollerconveyors enable optimum space utilisation by means of dynamic block storage. This also allows convenient monitoring of your inventories.
Highly suitable for fast-moving items due to extremely efficient order picking
Push-back rack: Last In – First Out
Flow rack: First In – First Out, which is, for example, required for batches, expiry date and product series
Our OMEGA pallet racks are optimally coordinated with the flow and push-back racks.
Also available for outdoor applications.
由于空间的最佳利用,流racks are frequently used in cold storage and freezing facilities.
The smooth running support rollers of the rollerconveyors from GALLER guarantee you trouble-free processes and a high degree of operational safety. Pallets weighing between 200 and 1,200 kg can run mixed in the same channel. If you use special pallets: We adjust our systems to them and test the smooth function in our GALLER test centre.
功能性sequence
The basic principle of both systems is a compact rack block comprising channels that are side-by-side and above one another. The channels are equipped with support rollers that have a gradient of 4% so that the goods run through the channels automatically via gravity. Flow racks are loaded from one side and unloaded from the other side (First In – First Out). In the case of push-back racks, loading and unloading are carried out from the same side (Last In – First Out).
Pallet floor roller conveyor
GALLER also provides roller conveyors for mounting on the floor. The elements can be installed with or without a slope and are used, for example, in provision zones or picking areas.
The smooth-running conveyor rollers of the floorroller conveyors from GALLER guarantee you trouble-free processes and a high level of operational reliability. Pallets with weights from 200 to 1,200 kg can run mixed in the same channel. If you use special pallets: we adapt our systems to them and test the smooth functioning in our GALLER test centre.
Your advantages with floor roller conveyors from GALLER
Multi XXL roller conveyor for all conceivable load carriers
从吉利莲多XXL辊道输送机哟u have maximum flexibility for the loading aids used. You can use up to seven different pallet types on the same lane – whether made of wood, plastic or steel. Even load carriers with small plate feet or narrow skids run reliably on the rollers with precision bearings. Use the Multi XXL roller conveyors, for example, as provision storage in production, incoming goods or despatch. They have also proven themselves as a link between work stations or internal intermediate storage.
The push-back trolley system is an alternative to push-back racks that is gentle on goods. It provides the same benefits and range of possible applications, but in addition, it allows the storage of goods without dynamic pressure. This is because the unit loads are put on trolleys with a level load deck. This also makes the push-back trolley system independent of the quality of the pallets. Due to the inclination of the tracks, the trolleys automatically travel back in the direction of the loading side.
1. Rail system
2. Push-Back Trolley
3. Top-hat profile
4.IPG梁(尖括号)
Additional accessories such as collision guard elements, protective fences or roofing and wall cladding comply with the multi-storage rack system
Benefits of the GALLER Push-Back Trolley System
When picking small parts or packages of any size, order picking flow racks from GALLER enable you to achieve a significant gain in efficiency. The flow racks provide you with continuous availability, very compact storage and a particularly high order picking rate for a very large number of items. The order picking flow racks allow the use of cartons, boxes or crates. We configure your individual order picking flow rack from different levels and channels that are equipped with roller rails. Our experts optimise the number and design of the levels ergonomically for the respective articles or containers and work tasks. Typical applications of our order picking flow racks are in shipping and web retailing, in the food industry, in white goods distribution centres or in provisioning in manufacturing and assembly.
GALLER flow racks provide you with these advantages
Function Description
Mobile racks enable you to make excellent use of space and area in the warehouse, while allowing direct access to each stored pallet.
Particularly suitable for rather low turnover rates
Ideal in the cooling/refrigeration area, as the air is able to circulate freely between the goods
´Frequency-controlled motors enable smooth start-up and braking.
The aisle width depends on the ability of the forklift to manoeuvre.
Space saving up to 50%, and an increase of storage capacity of up to 100%
Lower investment costs in buildings and operating costs due to the compact design
Functionality
Mobile racks are OMEGA multi-storage pallet racks mounted on trolleys. They are driven by an electric motor. In this manner, the racks can be moved close together. In order to access a pallet, the forklift driver only opens a single rack aisle. This enables extremely compact storage, yet each individual pallet can still be accessed directly.
Cantilever racks on trolleys
Instead of pallet racks, trolleys can also be equipped with cantilever racks.
The trolley is adapted to the individual designs.
If the arm levels are connected by cross beams and shelves, then the result is a continuous storage level.
In the field of automated storage systems, GALLER provides racking and shelving equipment for the systems commonly used in intralogistics. From AS/RS / shuttle warehouse, AMS to high-bay racking silo, GALLER meets your customer requirements based on the system components of the OMEGA profile.
Customers from a wide range of industries rely on our rack systems Made in Kulmbach, some of them for decades, in the DACH countries, in Europe and beyond.
Our experienced sales consultants are at your side throughout the entire process, from consultation and planning to implementation. Take advantage of our know-how and decades of experience.
GALLER high-bay racking with automatic storage and retrieval systems (AS/RS) and shuttle systems are manufactured from the proven system components of the OMEGA profile. All essential components are profiled, welded and surface-treated in the Kulmbach production facility.
We design the racking system to suit your individual requirements, taking into account the loads from the load units, the loading vehicles and local conditions such as earthquake zones. Perfect alignment and levelling of the system as well as coordinated system components enable the high quality that is indispensable for these rack systems.
Functionality
The automated storage and retrieval system (AS/RS) is guided on a running rail on the floor and on a guide rail in the racking aisle at the racking head. The load handling device, which is adapted to the requirements, picks up the pallets in single-deep or double-deep storage using telescopic forks and transfers them to the conveyor system, which brings the load to the order picking zone. The storage process is analogous. Storage and retrieval are automated in this system.
With our automated miniload systems (AMS), you can meet even the highest customer requirements regarding delivery times and delivery quality. Thanks to their high-bay design and automation, they allow a very high volume utilisation and highest handling rates.
Functionality
The automated storage and retrieval system pulls the tray or container from the rack shelf onto the load handling device, brings it to the picking area (or onto a conveyor section to the picking zone) and also picks it up again there (“goods to man”). The automated storage and retrieval systems achieve high accelerations or speeds when moving, lifting and storing, so that very high handling rates can be achieved with an AMS. The load capacity of the automated storage and retrieval systems is usually between 50 and 300 kg.
High-bay racking silos from GALLER allow you to store large quantities of an item with high handling rate. Thereby, the high-bay pallet racking also takes on the function of a load-bearing building structure. This means that the roof and wall claddings are attached to the rack structure. With this compact design, you make particularly efficient use of the available space. With their dominant dimensions, high-bay silos are striking figureheads of a company. Therefore, architectural criteria should definitely be taken into account during construction.
Functionality
The rack aisles in the high-bay silo are usually operated by automated storage and retrieval systems. Usually one automated storage and retrieval system is used per aisle. In storage warehouses with a high number of storage locations and a low access frequency, the control units can also be moved between the racking aisles via a transfer bridge and thus serve several aisles.
The extremely load-bearing cantilever racks are the right choice for the storage of long and bulky goods. Pipes, steel profiles, sheet metal or even wooden boards and sheet metal can be stored ideally in this manner. Even old vehicles, sailing ships and all kinds of heavy loads can be stored here. Without a front support, the stored goods can be accessed directly.
Shelf racks are an important component for the flexible storage of goods without special containers or storage aids. They are primarily used for the storage and order picking on non-palletised units of goods, small parts, containers, outer packaging or stored goods in loose form.
Mezzanine floors in single-level or multi-level construction increase the available area or workspace without the need to add or to convert the building. Mezzanine floors are self-supporting, can be accessed on foot and, in some cases, can also be driven over.
Logistics steel construction from GALLER is the perfect supplement to our rack systems. From stair towers, aisle bridges, fences and railings to complete substructures for conveyor technology, we offer you all of the components to complete your intralogistics projects.
Cantilever racks from GALLER have no limits: Not only can you store long goods in them;it is also possible to store pallets or other packaging units with the appropriate accessories. There is no racking system more versatile than a cantilever rack.
Flexible in their application and combinable in any way, GALLER shelf racks are particularly suitable for non-palletised goods in small and very small containers. As a manual storage system, they are always used when many goods and small quantities have to be stored As goods are placed directly on the shelf, the small parts can be stored in containers and outer packaging as well as in loose form. The GALLER system allows the construction of multi-level rack systems.
Benefits
Variety of Shelves
Standard mezzanine floors from GALLER allow you to quickly and easily enlarge your existing working space – with no need for building extensions or conversions. Subsequent installation in your logistics property or production hall is possible without any problems. The entire structure of our mezzanine floors is self-supporting, and foundations are unnecessary.
In addition to standard mezzanine floors, we also offer you steel mezzanine floors designed and manufactured individually. This enables you to quickly create additional space for further racks, workplaces, production offices or order picking zones. The entire system is independent of the building design and is integrated precisely into your hall construction.
Mezzanine Floor, Individual
Steel construction for intralogistics
GALLER provides you with complete intralogistics solutions from a single source. This also includes an experienced steel construction team. We design and assemble all the steel construction elements that your warehouse needs – from the substructure for conveyor technology, stairways and catwalks to fences and railings.
