- Offer Profile
- Hydroll – The Piston Accumulator Company
Hydroll is the only company in the world purely specialized in the design and production of high-quality piston accumulators. The latest piston accumulator technology combined with top-notch know-how and an in-depth understanding of the challenges that our customers face in their applications, makes Hydroll the optimum international technology partner in piston accumulators.
Product Portfolio
Can you afford NOT to choose piston accumulator
- Two of the most commonly used hydraulic accumulators are the bladder accumulator and the piston accumulator. A third type of accumulator, the membrane/diaphragm accumulator, is typically used for small (gas) volumes.
每种类型的蓄能器都有必须考虑的优点和局限性。选择蓄能器时,您应该考虑响应时间,系统速度,安装方向,流体类型,压力,温度,诊断特征,维护和服务间隔以及维修和停机时间的因素。
液压系统中累加器的主要应用:
- Energy storage
- 泵脉动阻尼
- Shock absorber
- 流稳定器
- 液压系统中的紧急或安全备份
- Primary power source for low volume systems
Technical Specifications:
- 油流速:High
- Compression ratio (max. pressure to pre-charge pressure):10:1
- Horizontal mounting position:Yes
- Size optimization for system requirements:Yes
- Space requirement:小的
- Sensoring (e.g. pressure and piston position monitoring):Yes
- Temperature tolerance (low):- 45°C
- Extra gas tank connection:Yes
- Dual functionality (dual piston or gas chamber):Yes
- 气体渗透(损失前电压压力):非常低
- 服务间隔:Long
- Response time:Medium
- Tolerance for dirt:Low
- Pre-charge lost in case of failure:Gradual
活塞蓄能器
- Hydroll offers three individual product families, which are all designed to perform in the toughest conditions. Our accumulators are easy to optimize for all application requirements providing optimum functionality and efficiency.
各种各样的可用工作压力和可选设备使我们的解决方案甚至可以满足客户最苛刻的需求。
压力设备指令
- CE approved to European standard PED 97/23/EC
- SELO - 压力容器A1
HPS - 单个动作
- Hydroll’s hydropneumatic piston accumulators (HPS) are divided into three product lines. All HPS products consist of a one-piece threaded end flange fitted with O-ring and back up seal assembly. The piston is fitted with a central two-part seal and a two guide ring assembly.
-
HPS 10
-
-
- 50-180mm ID
- 250、350、415、500、650 bar最大工作压力
- 0,1-40 L volume
Example application:
- 风力发电机
- 太阳能板
- Mobile equipment boom suspencion
- Emergency storage
- Industrial hydraulics
Key features:
- Suitable for heavy duty static and dynamic load applications and harsh weather conditions
- Excellent gas sealing properties
- Easy to install optional sensors or piston position monitoring equipment
- Optimized structure
- Wide range of size and working pressures
-
HPS 11
-
-
- 180mm-250 ID
- 250, 350, 415 bar max working pressure
- 8-80 L volume
Example application:
Key features:
- Suitable for heavy duty static and dynamic load applications and harsh weather conditions
- Excellent gas sealing properties
- Easy to install optional sensors or piston position monitoring equipment
- Suitable for large diameters and volumes
-
HPS 14
-
-
- 50毫米ID
- 250, 320 bar max working pressures
- 0,1-1 L volume
Example application:
- Break system back up
- Boom suspension
- 泵脉动补偿器
Key features:
- 具有成本效益的不可修复的蓄能器
- Suitable for heavy duty static and dynamic load applications and harsh weather conditions
- Excellent gas sealing properties
- Installation into any position
HPD – double action / HDC – double chamber
-
HPD – double action
-
-
- 50-80 mm ID
- 250 bar max working pressures
- 0,4-3 l. volume
Hydroll HPD系列的专利范围的double hydropneumatic piston accumulators. The design of HPD double piston accumulators has combined two accumulators into one product. The double action pistons allows for the suspension of two movements by one accumulator. The HPD double piston accumulator has a fluid connection in both end flanges and the gas is contained between two pistons within the one unit.
Example application:
- Boom suspensions
- Loaders
- Tractor front loaders
- Forest harvesters heads
Key features:
- Proven and robust design
- Space-saving structure combining two accumulators into one
- 出色的缩减功能
- Installation to into any position
-
HDC – double chamber
-
-
- 80-125毫米ID
- 250 bar max working pressures
- 2 x 1 - 2 x3,5 l。体积
Hydroll’s double chamber structure enables smooth suspension for variable loads. The HDC10 is an accumulator solution designed for axle suspension. A double gas chamber with a pre-charged pressure difference is the key to smooth suspension for variable payloads. The HDC10 is based on the proven design and components from the HPS series.
Example application:
Key features:
- Proven and robust design
- Space saving structure combining two accumulators into one
Accumulator Stations
-
-
Accumulator Stations
-
- Accumulator stations with frame, piping, accumulators with necessary valves and safety devices enable our customer to get plug-and-play modules for their assembly process. Hydroll accumulator stations provide easy-to-install solutions tailored to our customer needs.
Optional equipment
-
Arctic package
-
- Hydroll has vast experience in the design and production of accumulators for arctic conditions in a wide range of applications. With uncompromising development and rigorous testing Hydroll has developed reliable and cost effective arctic accumulator solutions.
可用的北极软件包:
- -25 °C to + 80 °C (Standard)
- -40°C至 + 80°C(北极包装I)
-
Piston position monitoring
-
- Hydroll活塞蓄能器可提供不同的系统,用于蓄能器中的活塞位置监测。
- 杆测量系统
- Wire measuring system
- Limit switches
-
Pressure monitoring
-
- REAL TIME PRE-CHARGE PRESSURE MONITORING
Real time diagnostics are becoming an increasingly important feature. Hydroll piston accumulators can be equipped with simple and extremely reliable real time pre-charge monitoring. This is one of the key advantages of piston accumulator technology over bladder accumulators.
此功能由气缸气侧的活塞塞子和用于电压前压力的压力发射器组成。与液压系统中的压力相比,在运行预电期压力期间。如果压力差超过设定的限制(即活塞正在触摸终端阻止者),则表明预电气预付款低于所需水平,并使服务人员在对整个损害造成任何损害之前都能做出反应系统。
这个特性是accumulat时推荐使用ors are acting as critical safety back up (e.g. wind turbines) or as critical components in energy production (e.g. wave energy rigs or hybrid systems).
Engineering services and tools
-
-
Engineering services and tools
-
- 1. Application analyses
- 对累加器解决方案的应用特定要求的深入分析
- Feedback and recommendations for optimized solutions
2. Sizing the accumulator
- Accumulator sizing is carried out together with the customer
3.从原型到连续制作的技术支持
- Prototype
- 0系列
- Serial production and continuous support
Accessories
-
Clamps
-
- Hydroll clamps are used to mount all types of accumulators safely and simply into position. A suitable clamp has been designed for every accumulator type.
A clamp’s task is:
- To keep the accumulator in position
- To carry the weight of the accumulator
请联系我们的办公室,要求夹为your accumulator. Hydroll manufactures clamps according to the accumulator’s diameter. The clamps fulfill all the latest requirements on the market.
-
Seal kits
-
- Seal kits should be selected according to the accumulator type. A seal kit includes:
- Piston seal
- Piston guide ring
- O-ring seals
- Support rings
Hydroll supplies different seal kits or offers a full-scale service.
-
Valves
-
- Our standard gas valve is named HGV1620. It functions well in Hydroll accumulators and can be used in connection with the charging kit. Hydroll Oy supplies both standard and special gas valves on request.
Technical data – Material
耦合车身和金属盖由钢制成1.0718或不锈钢1.4571。
密封
Internal primary- and secondary sealing as well as sealing for screw-in threads are made of NBR. Option in FKM (Viton), high temperature up to +200°C.
Vibration
NBR and/or FKM (Viton) O-ring to prevent cap loosening due to vibration.
Temperature ranges
Hydroll’s stardard valve is HGV 1620 with plastic cap. Temperature range is -25°C to +100°C.
Valves for special conditions are HGV 1620 ARCTIC and HGV 1620 SST. Body and metal cap is made of stainless steel 1.4571. Temperature range is -45°C to +100°C, for a short time, can be also used up to +120°C. If sealing made of FKM (Viton), high temperature is up to +200°C.
螺纹
A large range of threads are available. Thread 1/4 is standard.
Media application
Suitable for Nitrogen (N2) piston accumulator hydraulic- and other oils on mineral oil basis.
-
Charging unit
-
- The HPCK charging kit is required to check the pre- charge pressure of an accumulator. The HPCK charging kit can be used with all Hydroll piston accumulators and it suits to HGV 1620 gas valve with M16 x 2 mm thread.
描述
1. Connector to nitrogen gas bottle
2.阀体,仪表和气体释放阀
3. 5 m hose with end connectors Gas valve adapter M16 X 2
4.直接减少耦合
Applications
- Hydroll supplies piston accumulator technology to customers in a wide range of very different industries. The one thing that these customer industries and end use environments have in common is the high demands that are set on accumulators by the demanding and often remote and extreme operating environments. Our products and solutions offer efficiency and functionality as well as operational safety and reliability to meet and exceed the needs and expectations of our customers.
移动设备
- Safety, ergonomics, reliability, productivity and efficiency are some of the most important features of any mobile equipment in today’s mining sites, construction sites, farmland or forests.
Having these features in mind, Hydroll accumulators have been developed over the past 15 years to meet the toughest needs to provide reliable functionality with long service intervals in the toughest conditions.
Hydroll mobile equipment accumulator solutions have proven their operations in extreme conditions from Siberia to Chile and from Australia to North America.
-
-
繁荣暂停
-
- Active or passive boom suspension or ride control is a shock absorber for the bucket or boom. While tramming the material should stay in place, which means a smoother ride for the operator and less stress for the machine.
- 安全性 - 改进地面的车轮接触
- Productivity – The load is “floating” (not influenced by terrain)
- 人体工程学 - 操作员舒适
- Reliability – Less stress on the structures
Hyderoll HPS和HPD蓄能器为下一代动臂悬架系统提供了极其可靠和节省空间的解决方案。
Example applications
- 车轮装载机
- Forest harvesters
- Tractor front loaders
- Tele-handlers
- 车轮挖掘机
- Mining Equipment
-
轴悬架
-
- Reliable and smooth suspension for variable loads is built with single or double piston accumulators. Piston accumulators, due to their reliability, ability to withstand higher pressure peaks and freedom in installation are high performance solutions for heavy machinery in the most demanding operating environment.
Hydroll HPS或节省空间和创新的HDC蓄能器可以根据您的系统要求进行优化。
Example applications
- Earth moving trucks
- 矿业卡车
- Military vehicles
- Agricultural trailers
-
Energy Storage In Hybrid systems
-
- 活塞蓄能器已被证明是混合系统中的出色解决方案。Hydroll的开创性活塞蓄能器技术可以明显减少能源消耗。例如,在降低动作的动作中,大多数势能首先存储在累加器中,然后在下一个提升运动中恢复。
In hybrid systems Hydroll piston accumulators, which have been designed in close cooperation with our customers, act as active energy storage.
凭借高流量,可靠性,效率和长时间的服务间隔,Hydroll活塞蓄能器是混合系统中的最佳选择。
Example applications
- Material handlers
- Forest equipment
- 起重机
- 轮式装载机
- Excavators
-
紧急备份
-
- 作为紧急备份,活塞蓄能器的功能是存储能量,无论液压液压波动如何,都可以使用,并且在液压功率损失的情况下提供了持续的故障安全。
活塞蓄能器是一种长寿的解决方案,其中故障模式是逐渐的,使其成为隔膜和膀胱蓄能器的优越替代方案,它们在灾难性上失败。
Example applications
- Breaking system
- Steering system
- Transmission
Renewable Energy
- Our piston accumulator solution are truly proven solutions as in just over a decade Hydroll has gained the position of leading piston accumulator provider for the wind turbine industry, with over 120 000 piston accumulators in over 10 000 on and offshore turbines.
Hydroll has also been involved in the development of piston accumulator solutions for solar and tidal energy applications for many years. Development is carried out in close cooperation with our customers.
-
-
风能
-
- 风力涡轮机液压音高控制系统和制动器
Hydraulic pitch control constantly adjusts the angle of the blades to the wind to optimize the wind turbine’s energy production. Also hydraulic pitch systems act as a main brake in extreme weather or wind conditions protecting the high value turbine.
活塞蓄能器在液压音高系统中起着至关重要的作用。通常它们执行三个功能:
- Damping pulsations from the pump and the proportional valve
- 在紧急停止期间,累加器向圆柱体提供额外的油/能量,将刀片倾斜到安全位置
- Manual decompression is used during service
The wind turbine industry tends to use either bladder or piston accumulators. However there are strong factors suggesting the superiority of piston accumulators in wind turbine applications such as:
- 多次降低气体渗透
- Superior reliability
- 活塞蓄能器的故障不是突然的
- High and low temperature tolerances
- Ability to withstand centrifugal forces
- 易于安装实时压力监控诊断
-
Solar Energy
-
- SOLAR PANEL MOVEMENT
In concentrated photovoltaic (CPV) systems tracking the sun all day is key for system efficiency. In remote locations high reliability with minimum maintenance is one of the key demands for hydraulic systems. Proven Hydroll accumulators are built for this purpose. Hydroll has recently developed a high pressure accumulator to better serve the needs of our customers in the solar sector.
-
波和潮汐能
-
- Wave and tidal energy production
Hydroll, closely together with its customers, has developed accumulator solutions to help to utilize the huge potential of wave and tidal energy in the ocean. Hydroll accumulators are in a crucial role in energy production in Wave and Tidal energy.
Marine And Offshore
- Hydroll蓄能器为海洋和海上客户提供各种功能。我们的蓄能器的设计即使在包括北极条件在内的最艰难条件下,也可以在很长一段时间内执行。这些产品的量身定制以满足您的要求。
- Hydroll accumulators meet a range of approvals (see Type approvals)
- Special coatings available on demand
- 北极包装-40°C(请参阅北极包装)
活塞蓄能器的示例应用程序
- Heave compensation in cranes
- Brake release in winch systems
- Emergency back up for lifeboats
- Energy intensifier
- Damping element
-
Industry and Projects
- 在工业液压方面,蓄能器用于多种功能。Hydroll的综合蓄能器产品也可以支持市场上最苛刻的需求。
- Molding machines
- Press machines
- 纸机
- 水力发电厂
- Offshore rigs, vessels and cranes
活塞蓄能器的示例应用程序
- Damping element
- Smoothing of pump pulsations
- Energy storage in hybrid system
- 储能支撑泵
- Back up energy storage
-