ENVIRONMENTAL TECHNOLOGY21XX
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- Offer Profile
- Lödige offers high-quality partial systems and services for process engineering applications in various industries in the fields of mixing, granulation, coating, drying, reaction and related processes.
Our motivated employees and their expertise in processes, development and production are the key to our success and the success of our partners all over the world.
Focusing on core industries and proximity to our customers through local presence is a crucial component of the positive development of our company.
Product Portfolio
LÖDIGE HORIZONTAL MIXERS
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LODIGE PLOUGHSHARE® MIXERS (LAB MACHINE)
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- Guaranteed Lödige quality
- Attractive value for money
- Functional design
- Ideal for your product and process development
- Table model or free-standing machine
- Extensive range of accessories
FEATURES „HYGIENIC DESIGN“
- High surface quality, Ra < 0.8 µm
- All materials in contact with the product have FDA approval
- Easy to clean (no “dead zones” in the product area)
- Practically complete discharging possible
- Electrical control system according to GAMP5 requirements
APPLICATIONS FIELDS
Lödige ploughshare mixers are used for different mixing applications in practically all industries. We have delivered over 35,000 machines in 80 years. This is a small excerpt of our applications in the:
- FOOD INDUSTRY
- COSMETICS INDUSTRY
- PHARMACEUTICAL INDUSTRY
-
LODIGE PLOUGHSHARE® MIXERS FOR BATCH OPERATION "UNIVERSAL DESIGN"
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- We develop customised solutions, adapted perfectly to your application and product, for any of your tasks.
MACHINE TYPE
The ploughshare mixer for batch operation uses the mixing and fluid process introduced to mixing technology by Lödige. High-quality mixes are achieved through equipment with tools which are adapted perfectly to the respective task.
- Extremely high mixing quality
- Short mixing times
- Reproducibility of batches
- Gentle product treatment
- High availability
- Low-maintenance mixer concept
- Easy accessibility of all internal mixer components
- Multi-stage processes in one machine
FEATURES "UNIVERSAL DESIGN"
- Application-specific wear protection for components in contact with the product
- Ceramic lining
- Plastic/rubber lining
- Tungsten-carbide welding
- Wear protection made of different carbide metals
- Large discharge door for very short discharge times (high throughput volumes)
- Easily replaceable mixing elements
APPLICATIONS FIELDS
Lödige ploughshare mixers are used for different mixing tasks in practically all industries. We have delivered over 35,000 machines in 80 years. This is a small excerpt of our applications in the:
- METALLURGY AND MINERAL INDUSTRY
- PLASTICS INDUSTRY
- BUILDING MATERIAL INDUSTRY
- ENVIRONMENTAL INDUSTRY
- CHEMICAL INDUSTRY
-
LODIGE PLOUGHSHARE® MIXERS FOR BATCH OPERATION"HYGIENIC DESIGN"
-
- We develop customised solutions, adapted perfectly to your application and product, for any of your tasks.
- Extremely high mixing quality
- Short mixing times
- Reproducibility of batches
- Gentle product treatment
- High availability
- Low-maintenance mixer concept
- Easy accessibility of all internal mixer components
- Multi-stage processes in one machine
MACHINE TYPE
The ploughshare mixer for batch operation uses the mixing and fluid process introduced to mixing technology by Lödige. High-quality mixes are achieved through equipment with tools which are adapted perfectly to the respective task.
FEATURES "HYGIENIC DESIGN"
- High surface quality, Ra < 0.8 µm
- All materials in contact with the product have FDA approval
- Easy to clean (no “dead zones” in the product area)
- Practically complete draining possible
- Electrical control system according to GAMP5 requirements
APPLICATIONS FIELDS
Lödige ploughshare mixers are used for different mixing tasks in practically all industries. We have delivered over 35,000 machines in 80 years. This is a small excerpt of our applications in the
- FOOD INDUSTRY:
- COSMETICS INDUSTRY:
- PHARMACEUTICAL INDUSTRY:
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LODIGE PLOUGHSHARE® MIXERS FOR CONTINUOUS PRODUCTION "UNIVERSAL DESIGN"
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- We develop customised solutions, adapted perfectly to your application and product, for any of your tasks.
MACHINE TYPE
The continuous ploughshare mixer uses the mixing and fluid process introduced to mixing technology by Lödige. High-quality mixes are achieved through equipment with tools which are adapted perfectly to the respective task.
- Excellent homogeneity of the final product
- Retention/mixing times and granulation processes can be adapted to the specific product
- Gentle product treatment
- Consistent reproducibility
- High availability
- Easy accessibility of all internal mixer components
- Low-maintenance mixer concept
FEATURES "UNIVERSAL DESIGN"
- Application-specific wear protection for components in contact with the product
- Ceramic lining
- Plastic/rubber lining
- Tungsten-carbide weld-on welding
- Wear protection made of different carbide metals
- Large discharge door for very short discharge times (high throughputs)
- Easily replaceable mixing elements (optional)
APPLICATIONS FIELDS
Lödige ploughshare mixers are used for different mixing tasks in practically all industries. We have delivered over 35,000 machines in 80 years. This is a small excerpt of our applications in the
- METALLURGY AND MINERAL INDUSTRY
- PLASTICS INDUSTRY
- BUILDING MATERIAL INDUSTRY
- ENVIRONMENTAL INDUSTRY
- CHEMICAL INDUSTRY
-
LODIGE PLOUGHSHARE® MIXERS FOR CONTINUOUS OPERATION "HYGIENIC DESIGN"
-
- We develop customised solutions, adapted perfectly to your application and product, for any of your tasks.
MACHINE TYPE
The continuous ploughshare mixer uses the mixing and fluid process introduced to mixing technology by Lödige. High-quality mixes are achieved through equipment with tools which are adapted perfectly to the respective task.
- Excellent homogeneity of the final product
- Retention/mixing times and granulation processes can be adapted to the specific product
- Gentle product treatment
- Consistent reproducibility
- High availability
- Easy accessibility of all internal mixer components
- Low-maintenance mixer concept
FEATURES "HYGIENIC DESIGN"
- High surface quality, Ra < 0.8 µm
- All materials in contact with the product have FDA approval
- Easy to clean (no “dead zones” in the product area)
- Practically complete draining possible
- Electrical control system according to GAMP5 requirements
APPLICATIONS FIELDS
Lödige ploughshare mixers are used for different mixing tasks in practically all industries. We have delivered over 35,000 machines in 80 years. This is a small excerpt of our applications in the
- FOOD INDUSTRY
- COSMETICS INDUSTRY
- PHARMACEUTICAL INDUSTRY
OUR SOLUTIONS FOR VERTICAL MIXING
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THE LÖDIGE MIXING GRANULATOR (LAB MACHINE)
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- Laboratory mixing granulator with exchangeable vessel
Mixing, granulation and temperature control in one machine
Exchangeable vessels with a volume of 1, 3, 5, 10 or 15 l
GMP-compliant design
User-friendly, integrated control system
Operation-ready system
MACHINE TYPE
The laboratory model supplements the well-established Lödige mixing granulator range. The laboratory mixing granulator permits the same process steps as the production machines:
- Mixing
- Moistening
- Granulation
- Temperature control (using double jacket)
- The laboratory mixing granulator is delivered operation-ready with a CE conformity declaration
APPLICATIONS FIELDS
Its functions and equipment make the laboratory mixing granulator an ideal mixing granulator for product and process development and for production of very small batches in the following industries:
- PHARMACEUTICALS
- FOOD
- COSMETICS
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THE LÖDIGE MIXING GRANULATOR
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- Mixing granulator for pharmaceutical products, cosmetics and food
- GMP-compliant design
- Modular WIP system for the machine and all additional components
- Automatic liquid addition in different versions
- New pharmaceutical controls
- Temperature control jacket for heating/cooling
- Integrated sieve on machine outlet
- Vacuum feeder
- 定制ATEX概念
MACHINE TYPE
The high-shear mixer is a system for mixing, granulation and sieving of pharmaceutical powders and granulated products. Moreover, it is suitable for a wide range of cosmetics and food products. A three-bladed mixing tool rotates in a vertical, cylindrical mixing vessel close to the wall and to the bottom of the vessel. The shape and peripheral speed of the mixing tool create a vortex-like circulation of the mix. This product movement ensures very short mixing times in conjunction with excellent mixing quality and permits build-up of granulated products. A separately driven chopper is used for breaking up any agglomerated products as well as for moistening and granulation. Liquid addition is either gravimetric or uses a pump to add liquid directly to the effective range of the chopper, so that the best possible distribution is ensured. The optional wet sieve on the discharge ensures a completely homogeneous distribution of the granulate size.
APPLICATIONS FIELDS
Pharmaceutical industry (granulation of tablet recipes), Spice industry (mixing in of extracts), Cosmetics industry (production of facial powders):
- PHARMACEUTICALS
- FOOD
- COSMETICS
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THE LÖDIGE WET MIXER
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- High mixing quality even for critical products
- Application of high shearing forces
- Easy operation and cleaning
- Reliable and time-tested mixer concept
MASCHINE TYPE
The application range includes everything from processing of viscous components to paste-like products with poor flow. The range of food applications is exceptionally broad and there are also various applications for the pharmaceutical industry.
The conical shape permits thorough residue-free discharge.
APPLICATIONS FIELDS
Mixing and treatment of medium to highly viscous masses, e.g. soup pastes, baby food and special sauces, different plastic mixes.
OUR SOLUTIONS FOR CONTACT DRYING
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LODIGE铲的真空干燥机DRUVATHERM®(LAB MACHINE)
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- Reliable scale-up
- Production development under consideration of industrial factors
- “All-in-one process” (mixing, granulation, drying, cooling)
- Intense mixing prevents temperature and moisture gradients within the product
- Short drying times through intense product movement and effective application of thermal energy
- Gentle thermal treatment at low temperatures using a strong vacuum
- Cost-efficient solvent recovery
MACHINE TYPE
The design of the laboratory vacuum shovel dryer DRUVATHERM® offers users a universal machine with regard to ergonomics, machine technology and process engineering options. The system provides reliable scale-up to production scales in the context of product and process development and can likewise be used for small batch production. The laboratory dryer is suitable for drying suspensions, pastes, bulk goods and powders.
APPLICATIONS FIELDS
- PHARMACEUTICALS
- CHEMICAL
- COSMETICS
- PLASTICS
- POLYSACCHARIDES
- ENVIRONMENT
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LODIGE铲的真空干燥机DRUVATHERM®
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- Intense mixing prevents temperature and moisture gradients within the product
- Maximum heat transfer coefficients ensure excellent dryer performance
- Gentle thermal product treatment in vacuum mode
- Multi-phase process (mixing, granulation, drying, cooling)
- Cost-efficient solvent recovery
MACHINE TYPE
Lödige shovel dryers are batch vacuum dryers. The mixing elements are frequency-controlled for ideal adaptation to the process. Special rotating mixing elements, installed in a cylindrical drum equipped with a temperature control jacket, create a three-dimensional product movement (mechanically generated fluid bed). The resulting contact frequency of the particles with the heat exchange surface leads to incredibly short drying times.
APPLICATIONS FIELDS
- PHARMACEUTICALS
- CHEMICAL
- COSMETICS
- PLASTICS
- POLYSACCHARIDES
- ENVIRONMENT
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LÖDIGE'S GRANULATION DRYER FOR CONTINUOUS OPERATION
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- Combination of convection and contact drying
- Process management at low temperatures
- Gentle product treatment
- Simultaneous product granulation possible
- Reliable reproducibility of product quality
- Suitable for stripping processes
- High system availability
MASCHINE TYPE
The granulation dryer is designed for continuous operation. A unique property of this dryer is its combination of convection and contact drying. Adaptation of the retention time to the specific process ensures that products are dried at low temperatures, i.e. gently. At the same time, excellent granulation of the final product can be achieved. The continuous granulation dryer is particularly suitable for drying and product formulation of substances with problematic flow characteristics and a changing consistency (multi-phase process).
APPLICATIONS FIELDS
- POLYSACCHARIDES
- ENVIRONMENT
- CHEMICAL
OUR SOLUTIONS FOR FLUID BED DRYING/CONVECTION DRYING
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LÖDIGE'S FLUID BED PROCESSOR (LAB MACHINE)
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- Ideal for your product and process development
- Various process engineering applications in one device
- Connection-ready系统集成供应和exhaust air unit
- Many additional options available
- Top spray, bottom spray and Wurster insert
MACHINE TYPE
The laboratory fluid bed processor is a multi-functional fluid bed processor for use in research and development and is an ideal supplement for Lödige’s high-quality laboratory product range. This machine permits different processes for process and product development:
- Drying
- Granulation/agglomeration
- Coating (bottom spray/Wurster)
- The laboratory fluid bed processor is supplied as a complete machine line, ready for connection and in a GMP compliant design. Supply and exhaust air units as well as the control system are integrated in the machine’s stainless steel housing.
APPLICATIONS FIELDS
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LÖDIGE'S FLUID BED PROCESSOR
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- Drying, granulation and coating in one machine
- High flexibility (25 % – 100 % effective volume)
- Quick and easy filter replacement
- Simple cleaning
- Explosion protection design
- Customised machine lines
- Turnkey systems
MACHINE TYPE
The Lödige fluid bed processor is suitable for
- Drying
- Instantisation
- 造粒的d
- Coating
The processor operates in batch mode. The heated supply air is evenly distributed by the special Conidur® floor plate of the product container, fluidises the product and keeps it floating. This helps to achieve excellent heat transmission and high drying rates. Integrated jet filters separate the product chamber from the clean gas chamber. The particles drop back into the processor and remain in the process. The processing air exits the processor at the endplate.
APPLICATIONS FIELDS
SOLUTIONS IN REACTION TECHNOLOGY
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LÖDIGE'S REACTOR DRUVATHERM® (LAB MACHINE)
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- DRUVATHERM® reactor at laboratory scale
- Rapid uniting of reacting agents
- Prevention of local overconcentrations
- No temperature gradients within the reaction field
- Improved conversion of reacting agents, leading to higher yield with greater purity of the final product
- Multi-phase proceess (reaction, heating, drying, granulation, cooling)
MASCHINE TYPE
Lödige DRUVATHERM® reactors are batch, high-speed reactors. Rotating mixing elements adapted to the specific process, installed in a cylindrical drum equipped with a temperature control jacket, create a three-dimensional product movement. The resulting contact frequency of the reacting agents with each other leads to a more effective conversion with a higher yield.
APPLICATIONS FIELDS
- Cellulose derivatives (CMC, HPMC, HEMC, MC)
- Starch, guar and tamarind derivatives
- (Special) chemicals
- Pharmaceutical intermediate products
- Plastics
- Recycling
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LÖDIGE'S REACTOR DRUVATHERM®
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- Rapid uniting of reacting agents
- Prevention of local overconcentrations
- No temperature gradients within the reaction field
- Improved conversion of reactin agents, leading to higher yield with greater purity of the final product
- Multi-phase process (reaction, heating, drying, granulation, cooling)
MASCHINE TYPE
Lödige DRUVATHERM® reactors are batch, high-speed reactors. Rotating mixing elements adapted to the specific process, installed in a cylindrical drum equipped with a temperature control jacket, create a three-dimensional product movement. The resulting contact frequency of the reacting agents with each other leads to a more effective conversion with a higher yield.
APPLICATIONS FIELDS
- Cellulose derivatives (CMC, HPMC, HEMC, MC)
- Starch, guar and tamarind derivatives
- (Special) chemicals
- Pharmaceutical intermediate products
- Plastics
- Recycling
OUR COATING SOLUTIONS
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THE LÖDIGE LABORATORY COATER SYSTEM
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- Innovative design, great functionality
- Variable filling level between 0.6 and 3.85 l
- High process speed due to high spray rates and high drying capacity
- Even distribution of the suspension
- Process conditions comparable to Lödige production coaters
- User-friendly: Easy handling, intuitive operation
MACHINE TYPE
The Lödige laboratory tablet coater has a modular design, so that integration of any components is customised according to the customer’s specific requirements.
The coater is designed for great functionality, user-friendliness and quick, efficient processes. All easily dismantled components have a low weight.
A dividable drum and a dividable nozzle arm allow processing of even very small volumes (0.6 l).
The coater and the optionally available liquid supply station consist of Corian®, a highly resistant, light-weight, FDA-approved material, which is crucial for the particularly functional and modern design of the laboratory coater system.
The laboratory coater is not just a “laboratory machine”, but a full coating system, in which process conditions comparable to those of Lödige production coaters are generated.
APPLICATIONS FIELDS
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THE LÖDIGE COATER SYSTEM
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- Filling level variability without drum replacement
The extremely low height of the mixing elements permits a high degree of filling level variability.
Even application and short process times
The high number of mixing elements and nozzles ensures ideal distribution and leads to low variance in the evenness of application.
High-speed = Time is money
The even air distribution throughout the entire drum length ensures that the drying effectiveness is high and permits high spray rates.
Optimised air routing: A quality improvement
This air routing prevents spray drying, increases service life for campaign production and reduces the cleaning workload.
Simple cleaning
A sophisticated cleaning system and its great mechanical effect make cleaning quick and efficient. This saves time, cleaning agents and energy.
MACHINE TYPE
The coaters were specifically developed for coating tablets. With our coater range, we are the technological market leader.
APPLICATIONS FIELDS
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LODIGE PLOUGHSHARE® MIXERS (LAB MACHINE)
-
-
- Guaranteed Lödige quality
- Attractive value for money
- Functional design
- Ideal for your product and process development
- Table model or free-standing machine
- Extensive range of accessories
MACHINE TYPE
Lödige laboratory mixers have a drum volume of 5, 10, 20 or 50 l. They combine our usual mixing quality with an extensive range of accessories to comply with a large number of requirements.
The laboratory ploughshare mixers operate on the principle of a mechanical generated fluid bed introduced by Lödige to industrial mixing technology. Equipped with mixing elements which can be adapted to individual requirement, the mixes produced in these machines are of the highest quality.
FEATURES „HYGIENIC DESIGN“
- High surface quality, Ra < 0.8 µm
- All materials in contact with the product have FDA approval
- Easy to clean (no “dead zones” in the product area)
- Practically complete discharging possible
- Electrical control system according to GAMP5 requirements
APPLICATIONS FIELDS
Laboratory mixers are suitable for development tasks and small-scale production in, among others, the following industries:
- BUILDING MATERIAL
- CHEMICAL
- COSMETICS
- PLASTICS
- METALLURGY
- FOOD
- PHARMACEUTICALS
- POLYSACCHARIDES
- ENVIRONMENT
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LODIGE PLOUGHSHARE® MIXERS FOR BATCH OPERATION "UNIVERSAL DESIGN"
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- We develop customised solutions, adapted perfectly to your application and product, for any of your tasks.
- Extremely high mixing quality
- Short mixing times
- Reproducibility of batches
- Gentle product treatment
- High availability
- Low-maintenance mixer concept
- Easy accessibility of all internal mixer components
- Multi-stage processes in one machine
MACHINE TYPE
The ploughshare mixer for batch operation uses the mixing and fluid process introduced to mixing technology by Lödige. High-quality mixes are achieved through equipment with tools which are adapted perfectly to the respective task.
FEATURES "UNIVERSAL DESIGN"
- Application-specific wear protection for components in contact with the product
- Ceramic lining
- Plastic/rubber lining
- Tungsten-carbide welding
- Wear protection made of different carbide metals
- Large discharge door for very short discharge times (high throughput volumes)
- Easily replaceable mixing elements
APPLICATIONS FIELDS
Lödige ploughshare mixers are used for different mixing tasks in practically all industries. We have delivered over 35,000 machines in 80 years. This is a small excerpt of our applications in the:
- BUILDING MATERIAL
- CHEMICAL
- COSMETICS
- PLASTICS
-
LODIGE PLOUGHSHARE® MIXERS FOR BATCH OPERATION"HYGIENIC DESIGN"
-
- We develop customised solutions, adapted perfectly to your application and product, for any of your tasks.
- Extremely high mixing quality
- Short mixing times
- Reproducibility of batches
- Gentle product treatment
- High availability
- Low-maintenance mixer concept
- Easy accessibility of all internal mixer components
- Multi-stage processes in one machine
MACHINE TYPE
The ploughshare mixer for batch operation uses the mixing and fluid process introduced to mixing technology by Lödige. High-quality mixes are achieved through equipment with tools which are adapted perfectly to the respective task.
FEATURES "HYGIENIC DESIGN"
- High surface quality, Ra < 0.8 µm
- All materials in contact with the product have FDA approval
- Easy to clean (no “dead zones” in the product area)
- Practically complete draining possible
- Electrical control system according to GAMP5 requirements
APPLICATIONS FIELDS
Lödige ploughshare mixers are used for different mixing tasks in practically all industries. We have delivered over 35,000 machines in 80 years. This is a small excerpt of our applications in the
- FOOD
- COSMETICS
- PHARMACEUTICALS
OUR HORIZONTAL GRANULATION SOLUTIONS
-
-
LODIGE PLOUGHSHARE® MIXERS (LAB MACHINE)
-
-
- Guaranteed Lödige quality
- Attractive value for money
- Functional design
- Ideal for your product and process development
- Table model or free-standing machine
- Extensive range of accessories
MACHINE TYPE
Lödige laboratory mixers have a drum volume of 5, 10, 20 or 50 l. They combine our usual mixing quality with an extensive range of accessories to comply with a large number of requirements.
The laboratory ploughshare mixers operate on the principle of a mechanical generated fluid bed introduced by Lödige to industrial mixing technology. Equipped with mixing elements which can be adapted to individual requirement, the mixes produced in these machines are of the highest quality.
FEATURES „HYGIENIC DESIGN“
- High surface quality, Ra < 0.8 µm
- All materials in contact with the product have FDA approval
- Easy to clean (no “dead zones” in the product area)
- Practically complete discharging possible
- Electrical control system according to GAMP5 requirements
APPLICATIONS FIELDS
Lödige ploughshare mixers are used for different mixing applications in practically all industries. We have delivered over 35,000 machines in 80 years. This is a small excerpt of our applications in the
- FOOD INDUSTRY
- COSMETICS INDUSTRY
- PHARMACEUTICAL INDUSTRY
-
LODIGE PLOUGHSHARE® MIXERS FOR BATCH OPERATION "UNIVERSAL DESIGN"
-
- We develop customised solutions, adapted perfectly to your application and product, for any of your tasks.
- Extremely high mixing quality
- Short mixing times
- Reproducibility of batches
- Gentle product treatment
- High availability
- Low-maintenance mixer concept
- Easy accessibility of all internal mixer components
- Multi-stage processes in one machine
MACHINE TYPE
The ploughshare mixer for batch operation uses the mixing and fluid process introduced to mixing technology by Lödige. High-quality mixes are achieved through equipment with tools which are adapted perfectly to the respective task.
FEATURES "UNIVERSAL DESIGN"
- Application-specific wear protection for components in contact with the product
- Ceramic lining
- Plastic/rubber lining
- Tungsten-carbide welding
- Wear protection made of different carbide metals
- Large discharge door for very short discharge times (high throughput volumes)
- Easily replaceable mixing elements
APPLICATIONS FIELDS
Lödige ploughshare mixers are used for different mixing tasks in practically all industries. We have delivered over 35,000 machines in 80 years. This is a small excerpt of our applications in the:
- METALLURGY AND MINERAL INDUSTRY
- PLASTICS INDUSTRY
- BUILDING MATERIAL INDUSTRY
- ENVIRONMENTAL INDUSTRY
- CHEMICAL INDUSTRY
-
LODIGE PLOUGHSHARE® MIXERS FOR BATCH OPERATION"HYGIENIC DESIGN"
-
- We develop customised solutions, adapted perfectly to your application and product, for any of your tasks.
- Extremely high mixing quality
- Short mixing times
- Reproducibility of batches
- Gentle product treatment
- High availability
- Low-maintenance mixer concept
- Easy accessibility of all internal mixer components
- Multi-stage processes in one machine
MACHINE TYPE
The ploughshare mixer for batch operation uses the mixing and fluid process introduced to mixing technology by Lödige. High-quality mixes are achieved through equipment with tools which are adapted perfectly to the respective task.
FEATURES "HYGIENIC DESIGN"
- High surface quality, Ra < 0.8 µm
- All materials in contact with the product have FDA approval
- Easy to clean (no “dead zones” in the product area)
- Practically complete draining possible
- Electrical control system according to GAMP5 requirements
APPLICATIONS FIELDS
Lödige ploughshare mixers are used for different mixing tasks in practically all industries. We have delivered over 35,000 machines in 80 years. This is a small excerpt of our applications in the
- FOOD INDUSTRY
- COSMETICS INDUSTRY
- PHARMACEUTICAL INDUSTRY
-
LODIGE PLOUGHSHARE® MIXERS FOR CONTINUOUS PRODUCTION "UNIVERSAL DESIGN"
-
- We develop customised solutions, adapted perfectly to your application and product, for any of your tasks.
- Excellent homogeneity of the final product
- Retention/mixing times and granulation processes can be adapted to the specific product
- Gentle product treatment
- Consistent reproducibility
- High availability
- Easy accessibility of all internal mixer components
- Low-maintenance mixer concept
MACHINE TYPE
The continuous ploughshare mixer uses the mixing and fluid process introduced to mixing technology by Lödige. High-quality mixes are achieved through equipment with tools which are adapted perfectly to the respective task.
FEATURES "UNIVERSAL DESIGN"
- Application-specific wear protection for components in contact with the product
- Ceramic lining
- Plastic/rubber lining
- Tungsten-carbide weld-on welding
- Wear protection made of different carbide metals
- Large discharge door for very short discharge times (high throughputs)
- Easily replaceable mixing elements (optional)
APPLICATIONS FIELDS
Lödige ploughshare mixers are used for different mixing tasks in practically all industries. We have delivered over 35,000 machines in 80 years. This is a small excerpt of our applications in the
METALLURGY AND MINERAL INDUSTRY
- PLASTICS INDUSTRY
- BUILDING MATERIAL INDUSTRY
- ENVIRONMENTAL INDUSTRY
- CHEMICAL INDUSTRY
-
LODIGE PLOUGHSHARE® MIXERS FOR CONTINUOUS OPERATION "HYGIENIC DESIGN"
-
- We develop customised solutions, adapted perfectly to your application and product, for any of your tasks.
- Excellent homogeneity of the final product
- Retention/mixing times and granulation processes can be adapted to the specific product
- Gentle product treatment
- Consistent reproducibility
- High availability
- Easy accessibility of all internal mixer components
- Low-maintenance mixer concept
MACHINE TYPE
The continuous ploughshare mixer uses the mixing and fluid process introduced to mixing technology by Lödige. High-quality mixes are achieved through equipment with tools which are adapted perfectly to the respective task.
FEATURES "HYGIENIC DESIGN"
- High surface quality, Ra < 0.8 µm
- All materials in contact with the product have FDA approval
- Easy to clean (no “dead zones” in the product area)
- Practically complete draining possible
- Electrical control system according to GAMP5 requirements
APPLICATIONS FIELDS
Lödige ploughshare mixers are used for different mixing tasks in practically all industries. We have delivered over 35,000 machines in 80 years. This is a small excerpt of our applications in the
- FOOD INDUSTRY
- COSMETICS INDUSTRY
- PHARMACEUTICAL INDUSTRY
-
LÖDIGE'S RINGLAYER MIXER CORIMIX® FOR CONTINUOUS OPERATION
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- Compact machine unit with high throughput
- Extremely high mixing homogeneity
- Versatile application options
- Easy operation and cleaning
- High operating reliability and service life
MACHINE TYPE
The CoriMix® is ahigh-speed, continuous mixer for high throughputs, especially developed for homogeneous mixing of liquid and pasty components into dry substances.
OUR VERTICAL GRANULATION SOLUTIONS
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THE LÖDIGE MIXING GRANULATOR (LAB MACHINE)
-
-
- Laboratory mixing granulator with exchangeable vessel
- Mixing, granulation and temperature control in one machine
- Exchangeable vessels with a volume of 1, 3, 5, 10 or 15 l
- GMP-compliant design
- User-friendly, integrated control system
- Operation-ready system
MACHINE TYPE
The laboratory model supplements the well-established Lödige mixing granulator range. The laboratory mixing granulator permits the same process steps as the production machines:
- Mixing
- Moistening
- Granulation
- Temperature control (using double jacket)
- The laboratory mixing granulator is delivered operation-ready with a CE conformity declaration.
APPLICATIONS FIELDS
Its functions and equipment make the laboratory mixing granulator an ideal mixing granulator for product and process development and for production of very small batches in the following industries:
- PHARMACEUTICALS
- FOOD
- COSMETICS
-
THE LÖDIGE MIXING GRANULATOR
-
-
- Mixing granulator for pharmaceutical products, cosmetics and food
- GMP-compliant design
- Modular WIP system for the machine and all additional components
- Automatic liquid addition in different versions
- New pharmaceutical controls
- Temperature control jacket for heating/cooling
- Integrated sieve on machine outlet
- Vacuum feeder
- 定制ATEX概念
MACHINE TYPE
The high-shear mixer is a system for mixing, granulation and sieving of pharmaceutical powders and granulated products. Moreover, it is suitable for a wide range of cosmetics and food products. A three-bladed mixing tool rotates in a vertical, cylindrical mixing vessel close to the wall and to the bottom of the vessel. The shape and peripheral speed of the mixing tool create a vortex-like circulation of the mix. This product movement ensures very short mixing times in conjunction with excellent mixing quality and permits build-up of granulated products. A separately driven chopper is used for breaking up any agglomerated products as well as for moistening and granulation. Liquid addition is either gravimetric or uses a pump to add liquid directly to the effective range of the chopper, so that the best possible distribution is ensured. The optional wet sieve on the discharge ensures a completely homogeneous distribution of the granulate size.
APPLICATIONS FIELDS
Pharmaceutical industry (granulation of tablet recipes), Spice industry (mixing in of extracts), Cosmetics industry (production of facial powders)
- PHARMACEUTICALS
- FOOD
- COSMETICS
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THE LÖDIGE HIGH-SPEED GRANULATOR
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- Versatile application options for the pharmaceutical and food industry
- GMP-compliant design
- Usable as a single unit or combined with a cooling mixer
- User-friendly control system with pre-defined process steps
- Many additional options available (CIP system, qualification, etc.)
MACHINE TYPE
高速混合/造粒机代表了GMP-compliant development of the heating mixer. The high-speed granulator, which operates according to a friction mixer principle, is particularly suitable for granulation processes induced by binders melting, treatment of pharmaceutical PVC compounds and many other pharmaceutical and food applications. The high-speed granulator can be operated both as a single unit and in combination with a cooling mixer.
APPLICATIONS FIELDS
INDUSTRIAL SOLUTIONS FROM LÖDIGE
- Since the invention of the ploughshare mixer, Lödige has been collaborating closely with companies from various industries. The results are industry-specific solutions on the one hand and tailor-made adaptations for each individual customer on the other. From the very start, our engineers contribute their vast expertise to all specific applications and respond quickly to specific requirements. The advantage: Your desired machine will meet 100 % of your requirements, permitting quick integration into your production process. The result is excellent special-order machine construction, based in Paderborn/Germany.
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SOLUTIONS FOR THE BUILDING MATERIALS INDUSTRY
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PROCESS ENGINEERING SOLUTIONS
Lödige machines were developed especially for frequently changing batch recipes with short mixing times and high throughputs - all of this is a standard in production for the building materials industry. Based on its special features, a single Lödige mixer can produce various different products.
Batch mixing and granulating in a horizontal system
Continuous mixing and granulating in a horizontal system
Mixing and processing in a continuous ringlayer mixer
PRODUCTS
- Finishing plasters
- Gypsum plasters
- Rendering
- Tile adhesive
- Masonry mortar
- Joint mortar
- Insulation material
- Roofing tile compound
- Window installation compound
- Dispersion plaster
... and many more.
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LÖDIGE AS A PARTNER FOR THE PLASTICS INDUSTRY
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PROCESS ENGINEERING SOLUTIONS
Lödige machines are used for production, stabilisation, treatment and adjusting product properties of plastics.
Depending on the specific application and requirements, the plastics industry uses batch and continuous as well as vertical Lödige mixers.
Process-specific solutions for mixing, homogenization, compounding, granulation, encasing/coating, agglomeration, compacting, heating and cooling are used for the respective applications of the plastics industry.
Today’s plastics industry demands not just solutions for treatment of plastic melts, which are primarily characterised by high throughput volumes, but increasingly also requires specific applications for speciality products as well as treatment processes using highly sophisticated process systems.
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LÖDIGE AS PARTNER FOR THE PHARMACEUTICAL INDUSTRY
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PROCESS ENGINEERING SOLUTIONS
Through its wide range of different process engineering systems and machines, Lödige provides a product-specific process design which can ensure the defined quality properties of frequently highly sensitive products. All systems listed below are available both in production sizes and in sizes suitable for laboratory work.
- Batch mixing and granulation in a horizontal system
- Continuous mixing and granulation in a horizontal system
- Batch mixing and granulation in a vertical system
- Mixing and processing in a continuous ringlayer system
- Drying and mixing in a vacuum shovel dryer
- Drying, granulation and coating in a fluid bed processor
- Coating in a Lödige coater system
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LÖDIGE AS A PARTNER FOR THE CHEMICAL INDUSTRY
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PROCESS ENGINEERING SOLUTIONS
这个过程在化学indu工程任务stry are highly diverse. Lödige solutions are used for the following main processes:
MECHANICAL PROCESSING OF PRODUCTS
MECHANICAL AND THERMAL TREATMENT OF PRODUCTS
It is possible to complete multiple process steps in one single Lödige machine. This is called the “all-in-one process”. In many cases, the Lödige machine is used within a production line, where it can perform several different process steps and complete different recipes in a reproducible manner due to the adapted control system.
Our customers contact us with an application and we verify its feasibility, develop and fine-tune it at our in-house test centre through realistic production trials. After completing and evaluating these trials, we can design a suitable, optimised machine and advise our customer with regard to purposeful process control.
- Batch mixing and granulating in a horizontal system
- Continuous mixing and granulating in a horizontal system
- Mixing and processing in a continuous ringlayer mixer
- Drying and mixing in a vacuum shovel dryer
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LÖDIGE AS PARTNER FOR THE METALLURGY, ORE AND MINERALS INDUSTRY
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PROCESS ENGINEERING SOLUTIONS
Treating powder-based, granular and abrasive substances and compounds made of minerals and ores requires mixers of a particularly sturdy and low-wear design. Lödige ploughshare mixers were adapted especially to this application. In these heavy-duty industries, the following criteria are crucial:
- high efficiency with regard to throughput and product quality
- high availability of the equipment
- reduced maintenance effort
- simple inspection
- high wear protection
Lödige batch and continuous mixers are being used to treat different minerals and ores. Primarily, these are used for the following substances:
- metal ores and concentrates
- sinter mixes for the steel industry
- coal mixes for coking plants
- ceramic raw materials and compounds
- catalyst compounds
- glass mixes for the glass industry
- raw materials for fire-proof products
- salts/potash salt for industrial applications
- welding additives
- abrasives
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LÖDIGE - YOUR PARTNER FOR THE PRODUCTION OF POLYSACCHARIDES
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PROCESS ENGINEERING SOLUTIONS
为淀粉
Activities in the field of starch modification include industrial implementation of process steps, e.g. in the following applications:
Mixing of starch with liquid reagents, e.g. for:
- dry cationization
- carboxymethylation
- fermentation: addition of enzyme-loaded process fluid
- dextrination: addition of acids and remoistening
Other procedures:
- dough production during separation of gluten from wheat starch
- treatment of potato mash
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LÖDIGE AS A PARTNER FOR THE COSMETICS INDUSTRY
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PROCESS ENGINEERING SOLUTIONS
Through a wide range of process engineering systems and machines, Lödige provides a product-specific process design, which can fully implement your requirements.
- Batch mixing and granulation in a horizontal Lödige system
- Continuous mixing and granulation in a horizontal Lödige system
- Batch mixing and granulation in a vertical Lödige system
- Mixing and processing in a continuous Lödige ringlayer system
- Drying and mixing in a vacuum shovel dryer
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LÖDIGE AS A PARTNER FOR THE FOOD INDUSTRY
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PROCESS ENGINEERING SOLUTIONS
Based on numerous process engineering options, Lödige systems can be designed and used for numerous products and production steps. For instance, in addition to the conventional mixing step, it is possible to combine the additional process steps usually required by the food industry in one Lödige system. This can make, for example, work-intensive pre-mixing unnecessary. All systems listed below are available both in production sizes and in sizes suitable for laboratory work.
- Discontinuous mixing and granulation in a horizontal Lödige system
- Continuous mixing and granulation in a horizontal system
- Discontinuous mixing and granulation in a vertical Lödige system
- Mixing and processing in a continuous ring layer system
- Drying and mixing in a vacuum shovel dryer
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LÖDIGE AS A PARTNER FOR THE ENVIRONMENTAL INDUSTRY
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PROCESS ENGINEERING SOLUTIONS
Positive environmental technology using Lödige mixing, reaction and high-temperature devices means converting waste substances of industrial and consumption processes into usable substances. Lödige solutions are perfect for this purpose - over 1,000 units delivered in the past years have proven that.
Lödige mixing, reaction and high-temperature systems are extremely flexible so that locally differing demands can be met with ease. Some examples of installed applications:
- 调节和稳定的泥浆
- treatment of compost made of various organic waste substances
- treatment of substitute fuels
- immobilisation of waste materials
- treatment of combustion residues
- lowering of boiling points of problematic fluids
- refinery and drill sludge conditioning
- recycling of residues from the metallurgy industry
- formulation of compounds for catalysts
- increasing absorption capacity of auxiliary substances for flue gas desulfurisation
- preparation of substances for underground reutilisation
- use of waste products for battery mass production
- Batch mixing and granulation in a horizontal Lödige system
- Continuous mixing and granulation in a horizontal system
- Mixing and processing in a continuous ringlayer system
- Drying and mixing in a vacuum shovel dryer
