Long-term success for more than 35 years.
EREMA is the world's number one in developing and manufacturing plastics recycling machines and system components. Founded in 1983 as a pioneer in the industry, more than 6500 of our systems are now in operation around the globe. Highly respected for their level of innovation, durability and operational reliability. In total, they produce more than 14.5 million tonnes of plastics pellets every year. To the very highest, demand-specific quality.
In terms of production efficiency, INTAREMA® is the benchmark in plastics recycling. It outputs the highest rate of recycled pellets per hour in consistent first-class quality thanks to a long-term stable process. This is due largely to the preconditioning unit developed by EREMA. At its heart is Counter Current technology. By changing the direction of rotation, the feed material is prepared ideally for processing in the extruder. An improved feed system is able to handle a wide range of materials. The output stays at a consistently high level within a very broad temperature range.
The easy operation of the machine is based on a new EREMA development: the Smart Start concept. In a nutshell, INTAREMA® virtually runs by itself. An ergonomic touch display provides an intuitive operator interface. Another highlight is the low energy consumption. INTAREMA® machines feature ecoSAVE®, a system that reduces energy requirements by up to 12 %. That brings considerable savings to your production costs.
INTAREMA® T without extruder degassing:ideal for non-printed edge trim, cutting waste, rolls, loose leftover film and regrind material.
INTAREMA® TE with double degassing:for flexible recycling of slightly printed production and industrial waste and technical plastics.
The patented extruder system INTAREMA® TVEplus® sets new standards in the recycling of materials that are difficult to process such as heavily printed films and/or very moist materials. This is made possible through ultrafine filtration, thorough melt homogenisation and high-performance degassing in a single step.
The proven basic principle of TVEplus® technology: melt filtration takes place upstream of extruder degassing.As a result, end products can be produced with the best quality and the highest possible recyclate content.
TECHNICAL BENEFITS
Are you looking for the ultimate way of producing top recycled pellets from thick-walled regrind? For end products with best performance properties and a particularly high recyclate content? The new INTAREMA® RegrindPro® offers the ideal solution: extremely gentle processing in combination with high-performance filtration. A true material all-rounder so you remain as flexible as possible.RegrindPro®. Go the gentle way.
Compactly designed, no operating personnel needed most of the time, top quality end products. INTAREMA® K transformsedge trim efficiently and carefullyinto high quality, clean pellets. Up to 100% of pellets returned to the production process. Saves raw material as well as disposal costs. That is how this investment practically pays for itself within the shortest time.
前沿:印象ssive technology
For more value added and completely new sales markets
Odour-optimised premium recycled pellets directly from contaminated post-consumer material? The efficient interplay of the innovative ReFresher technology with the proven INTAREMA® TVEplus® machine makes it possible. The unbeatable combination of top pellet quality and odour optimisation opens up completely new application opportunities for recycled plastics.
In other words: innovative premium products in living space, automotive, design and lifestyle sectors.
Premium quality through unique technology combination INTAREMA® TVEplus® & ReFresher
High economic efficiency and productivity
Efficient, compact and energy-saving - this is how the new INTAREMA® ZeroWastePro transforms your film waste from production into high-quality recycled pellets. No compromise high quality. Use this system to feed up to 100% of the recy- cled material back into to your main production process.
The machine specialises in the recycling of PE and PP films, which can be processed either inline or offline.Efficient production waste recycling with ZeroWastePro. The new standard for standard applications.
ADVANTAGES
VACUREMA®. Better for PET.
ADVANTAGES
BECAUSE IT'S ABOUT YOUR BRAND.
Clean melt, clean recycled pellets, clean preforms. EREMA bottle-to-bottle systems stand for uncompromising food contact compliance, highly efficient decontamination, high-performance filtration and safe handling. For top-quality end products.
IT'S SO EASY.
Stable processes and consistently high quality pellets and preforms: Production and plant managers appreciate these characteristics of VACUNITE® and VACUREMA® systems. Simple operation and a high degree of automation included. The fact that the end product remains stable even if the input material parameters change is a clear flexibility bonus. Safe and proven - around 250 VACUREMA® systems are in use worldwide.
A RELIABLE INVESTMENT.
The best decision is a safe decision. EREMA bottle-to-bottle systems offer impressively low total cost of ownership, low energy consumption and high uptime. Fully in keeping with high productivity, cost effectiveness and efficiency. And that you can safely rely on.
There is a way which takes you to your target faster. Without detours. A way which enables you to save energy and space, increase your productivity and reduce your costs.It is the direct way: the VACUREMA® Inline solution.With this solution you go from post-consumer PET flakes directly to finished thermoforming sheet or bottle preforms, to finished strapping or monofilaments. In a single process step.
We realise these direct benefits for you by combining the highly efficient VACUREMA® system with the appropriate downstream production line. Leadingtechnologies which merge seamlessly. For more efficiencyand cost-effectiveness at your production facility. Better solution. Better direct.
ADVANTAGES
From contaminated, moist flakes to clean, dry, dust-free, crystallised and food contact compliant flakes. This is the job of the Multi Purpose Reactor (MPR®) from EREMA. And the system takes care of this for you in anextremely reliable and energy-efficient way.
The Multi Purpose Reactor complements your existing extrusion system and ensures that your washed PET materialis already food contact compliant prior to extrusion.In many countries the legal framework will continue to develop in this direction; in the EU it is already laid down in Commission* Regulation (EC) No. 282/2008. However, you can also use the MPR® as a stand-alone solution (without subsequent extrusion).
Flexible on input
he patented MPR® is a highly efficient crystallisation dryer, as also used (in a somewhat different form) in the VACUREMA® system. Washed PET bottle flakes, ground PET flat sheet waste and virgin PET material plus mixtures of them can be used as input material.
* Commission Regulation (EC) No. 282/2008 of 27 March 2008 on recycled plastic materials and articles intended to come into contact with foods.
TECHNICAL BENEFITS
VACUNITE® redefines the benchmark for performance in bottle-to-bottle recycling: Uncompromising safety, productivity and quality are ensured thanks to the highest decontamination efficiency, rPET granulates with the best colour values, top IV stability, compactness of the system as well as low energy consumption throughout the entire process. Your combination for safety: Advanced VACUREMA® + Polymetrix SSP
This is made possible by the unique combination of two technologies: VACUNITE® unites VACUREMA® technology, which has been tried and tested for decades and has been further developed especially for this application - together with newly patented vacuum-assisted V-LeaN Solid State Polycondensation (SSP), which was also specially developed by Polymetrix (the manufacturer) for EREMA for this demanding application. Key quality and safety advantage: All thermal process steps take place in nitrogen and/or vacuum atmosphere.
VACUNITE® redefines the benchmark for performance in bottle-to-bottle recycling: Uncompromising safety, productivity and quality are ensured thanks to the highest decontamination efficiency, rPET granulates with the best colour values, top IV stability, compactness of the system as well as low energy consumption throughout the entire process.
Your combination for safety: Advanced VACUREMA® + Polymetrix SSP
This is made possible by the unique combination of two technologies: VACUNITE® unites VACUREMA® technology, which has been tried and tested for decades and has been further developed especially for this application - together with newly patented vacuum-assisted V-LeaN Solid State Polycondensation (SSP), which was also specially developed by Polymetrix (the manufacturer) for EREMA for this demanding application. Key quality and safety advantage:All thermal process steps take place in nitrogen and/or vacuum atmosphere.
BECAUSE IT'S ABOUT YOUR BRAND.
Clean melt, clean recycled pellets, clean preforms. EREMA bottle-to-bottle systems stand for uncompromising food contact compliance, highly efficient decontamination, high-performance filtration and safe handling. For top-quality end products.
IT'S SO EASY.
Stable processes and consistently high quality pellets and preforms: Production and plant managers appreciate these characteristics of VACUNITE® and VACUREMA® systems. Simple operation and a high degree of automation included. The fact that the end product remains stable even if the input material parameters change is a clear flexibility bonus. Safe and proven - around 250 VACUREMA® systems are in use worldwide.
A RELIABLE INVESTMENT.
The best decision is a safe decision. EREMA bottle-to-bottle systems offer impressively low total cost of ownership, low energy consumption and high uptime. Fully in keeping with high productivity, cost effectiveness and efficiency. And that you can safely rely on.
Plastics recycling with the decisive quality advantage - this can be achieved quickly and without difficulty through upcycling. For this purpose, EREMA has developed the COREMA® Technology, a combination of recycling and compounding in a single work step. The crucial advantage: The property profile of the recycled compound can be optimized precisely in accordance with requirements.
COREMA® systems convert raw recycling materials such as PP nonwoven, PE edge trims, PA fibres into filtered melt using proven EREMA technology. This melt is fed directly to a co-rotating twin-screw compounding extruder. Besides the dosing of a wide variety of additives, fillers and reinforcing agents can be admixed in doses that are higher than those previously possible with EREMA recycling systems. The result is customised plastic recyclate for high-quality applications.
Advantages
A powerful, energy and time-saving innovation from EREMA: COREMAc® combines thebenefits of recycling and compounding in a single plant.This system produces tailor-made tunable recycling compounds for especially high quality applications.
Recycling raw materials such as PP fleece, PE edge trim, PA fibres are transformed into a filteredmeltusing proven, robust EREMA technology which is then feddirectlyto the Coperion co-rotatingtwin screw extruder.
With its excellent mixing and gas removal properties, this part of the system can handle all compounding tasks. Besides thedosing of a wide variety of additives, high amounts of fillers and reinforcing agents canbe admixed.
TECHNICAL BENEFITS
At the EREMA UpCentre® you can enter the future market of upcycling. In an easy and flexible way. You use ultramodern COREMA® recycling and compounding technology including expert support and know-how on-site without having to buy your own system. Fine-tuned to your customer's application (film, injection moulding, etc.), the recycling compound is precisely matched to their requirements. That is how you obtain precision samples quickly and cost-effectively.
YOUR BENEFITSWithout efficient filtering it is not possible to obtain high quality recyclate. This applies to all application cases in plastics recycling. That is why from the very beginning, EREMA has made this quality-decisive aspect a core element of its systems. Perfectly implemented in innovations and partially patented filtration systems. Features they all share are process consistency and maximum filtration capacity.
Clean performance. Clean melt.
EREMA filtration solutions.
Robustness, high level of automation and highest possible availability. Available in different sizes and always with the right filtration fineness With these EREMA filtration systems it is the details that make the system really effective.
The way SW RTF® technology works is to clean a small surface area of the filter screen by directing a flow of clean melt from the back of the screen. A high velocity is possible at the screen due to the small surface area of screen to be flushed, resulting in optimum cleaning efficiency.
YOUR BENEFITS
的EREMA Laserfilter高性能filtration system. Innovative scraper technology enablesthe highest possible throughputs while maintaining impressive melt quality.Specialising in high melt rates, when film-grade pellets are needed and for tasks that cannot be solved with conventional melt filters.
Thanks to the engineered scraper geometry design and discharge system, the filtered contaminants are removed even more quickly and more thoroughly.Maximum cleaning efficiency, the highest possible separation capacity and increased thickeningare the direct result. And: the service lifetime of the screen is greatly increased.
YOUR BENEFITS
Robust, reliable, efficient the new EREMA SW Direct Flow melt filter has the merits of the EREMA SW filter technology proven thousands of times in its genes.
Reduce to the max
The reduction and optimisation of the filter to the key, core functions which matter in the case of applications with only minor levels of contamination means for you: strong performance with a remarkable cost/benefit ratio
Dust & co. don't stand a chance
The new EREMA SW Direct Flow melt filter has minor contaminants such as dust under perfect control. It ensures high melt quality and combines productivity with easy operation and flexibility. And, thanks to a longer service life, it helps you to save both labour and material costs.
ADVANTAGES
Simple handling and maintenance have always been the trademarks of EREMA hot die face pelletising systems. Ongoing development of Direct Drive technology has added even more operational reliability, ease of use and flexibility.
YOUR BENEFITS
Robust implementation proven again and again. For automatic repelletising of different thermoplastic materials, compounds and wood/plastic composites (WPC).
The series HG AIR 80K, HG AIR 120K, HG AIR 120 and HG AIR 240 set new standards in terms of operational reliability, straightforward operation and flexibility.
TECHNICAL BENEFITS
EREMA's semi-submerged strand pelletising systems are used to pelletise technical thermoplastics such as PET. Straightforward operation and minimum labour requirements contribute to the very high degree of operational reliability.
Easy start-up, fast cleaning when changing over material and automatic self-feeding if strand breaks occur make these systems indispensable. Integrated crystallisation is also possible for PET.
YOUR BENEFITS
A system for the integrated and energy-efficient crystallisation of PET or PLA. The melt-filtrated strands are cooled briefly in water and then cut into pellets. The material is then fed immediately into a container.
The latent thermal energy inside the pellets is used for crystallisation without additional energy input required from the outside and without interrupting the process.
TECHNICAL BENEFITS
QualityOn sets a new standard in quality monitoring in plastics recycling. Because thanks to the innovative EREMA online measuring features you are informed about the current MVR and colour values already while the machine is processing and do not have to wait until later in the laboratory.
You are notified automatically as soon as the values measured leave the defined tolerance range and can thus take remedial action in the process at an early stage or remove any defective material immediately from the current process.
This ensures that you and your customers have recycled pellets with consistent properties. For more quality and higher process stability. Another bonus: QualityOn saves considerable time and labour compared to conventional laboratory methods.
Continuous quality monitoringof colour and MVR (melt volume-flow rate) values at the machine during processing – no need to wait until later in the laborator
If you have the overview, you can make decisions. A fast overview means: faster and better decisions. re360 supports you ideally in the process. This is because the new Manufacturing Execution System (MES) from EREMA provides you with production and machine data at the press of a button directly on your desktop. Regardless of whether you have one, two or a dozen machines. And regardless of whether they are EREMA recycling machines or film or other plastics production facilities. Take advantage of the information lead you gain from clear, real-time data to make sure that everything is running smoothly in your production processes. And to make sure that you can react quickly to deviations from plan at short notice, too. Look back for a sharper future focus. re360 can, however, do much more. This is because it is also a perfect analysis tool. Thanks to the long-term storage of your production data you can look back over weeks, months and even years to establish trends and important fi ndings for future decisions and optimisation. For more quality and productivity at your production facility.
RE360THE BENEFITS
We search for solutions for you. Day after day. And we find them. For your recycling requirements today. And for those of tomorrow. Even if you are talking about complex special applications such as in the fields ofautomotive, compounding, bioplastics and wood-plastic composites(WPC).
What motivates us? Pioneering spirit, our more than 30 years' experience in finding solutions in plastics recycling, andour passion for taking on brave new challenges. That is why we can offer you the decisive competitive edge for your specific special application.
With our inhouse recycling systems we redefine cost effective plastics processing. What was previously regarded as waste material is transformed on-the-spot into new raw material.With refeeding rates of up to 100 %. Technological ingenuity, seamless integration into existing processes and probably the easiest operation in the world speak for themselves.
All of our inhouse recycling systems are equipped with EREMA Counter Current technology. That ensures thehighest throughput and increased flexibilityregarding materials. And, thanks to ecoSAVE® and a series of other ecological measures, these machines are also masters at saving energy, setting the benchmark for energy efficiency.
In an era of diminishing and expensive primary raw materials,post consumer waste is becoming more attractive in the plastics industry. Reprocessed to a very high quality standard, it becomes a lucrative and almost inexhaustible resource. It boosts your own business and helps to prevent environmentally unfriendly waste depots. Heavy contamination and mixing are just two of the many complex challenges in processing post consumer plastics.
EREMA would not be number one worldwide if it were not for the fact that we also offer dynamic, high-performance, environmentally friendly technolgies in this special sector as well.Best possible quality, highest possible performance, maximum output– that is exactly the strengths of our recycling systems. Including with post consumer waste.
Uncompromising food contact compliance, IV stability, reliability and the best energy efficiency. We know what is important in bottle-to-bottle recycling and in rPET inline applications. Something we have proven with ourleading VACUREMA® and VACUNITE®Systems, that worldwide processes more than 1.2 million tonnes of PET to rPET every year.
The EREMA technology ensures that the quality of your end product not only is - but also stays - consistently high. And they stay stable even if the properties of your input material change all the time – for example in terms of moisture and bulk density or IV values.That is what we mean with flexibility.
We search for solutions for you. Day after day. And we find them. For your recycling requirements today. And for those of tomorrow. Even if you are talking about complex special applications such as in the fields ofautomotive, compounding, bioplastics and wood-plastic composites(WPC).
What motivates us? Pioneering spirit, our more than 30 years' experience in finding solutions in plastics recycling, andour passion for taking on brave new challenges. That is why we can offer you the decisive competitive edge for your specific special application.
