When the application demands a perfect join, a reliable weld or an immaculate part, customers around the globe look to the welding and cleaning solutions that only Emerson can deliver. Our engineering experts will help you choose, implement and optimize the right solution, no matter the application and no matter the complexity. We specialize in teaming with manufacturers and integrators to develop equipment that can be adapted to automation systems or work as stand-alone complete systems.
Produces a clean weld with highly uniform joints, providing exceptional performance, consistency and reliability.
Ultrasonic welding generates heat to join parts and produces a clean weld area with uniform joint quality. High-frequency vibrations are applied to two parts or layers of material by a vibrating horn or sonotrode tool. The technique is fast, efficient, non-contaminating and requires no consumables. It’s the perfect welding technology for assembling automotive parts on a wide range of quality vehicles, crafting lifesaving medical devices and sealing modern food packaging.
Whatever your ultrasonic plastic welding challenge is, we can solve it with a customized solution for your business.
Tackle tough non-ferrous welding challenges, from joining solar panels to sealing charged tubes in air conditioners
Ideal for welding nonferrous metals, Branson ultrasonic metal welding systems generate stable bonds, withstand harsh conditions and meet the production demands of consumer brands and OEMs in the automotive, HVAC, alternative energy and electronics industries. Ultrasonic metal welding is an energy efficient-process that eliminates the need for added materials or contaminants such as flux agents, solder, solvents or crimp connectors.
For large and irregular-shaped parts, vibration welding eliminates the need for solvents, adhesives and other consumables.
Vibration welding generates frictional heat to produce robust, pressure-tight joints in thermoplastic parts. It creates precise seals for a wide range of sizes, intricate areas, multi-plane objects and curved surfaces. This energy-efficient technology can optimize productivity on automated assembly lines at a lower cost than many alternative methods.
Perfect for precise, aesthetically pleasing welds, laser welding is ideal for medical applications and for filtration devices
Laser plastic welding uses no friction, vibration or harsh movement, making it an ideal choice for any sized part requiring a clean join, including complex 3D contours. A particulate-free process creates exceptional aesthetics and enhances design freedom. Scalability and faster cycle times improve yield rates, while our patented Simultaneous Through-Transmission Infrared (STTIr) process provides premium solutions you won’t find anywhere else.
Ideal for manufacturers seeking to join thermoplastics where both high-strength and hermetic seals are required.
Hot plate plastic welding joins two or more complex geometric shapes, curved surfaces and internal walls. Available in horizontal and vertical orientations, Branson hot plate welding systems can cut production costs by eliminating glues, solvents, adhesives and other consumables with no particulate or flash. For precise machine control, models include the Allen Bradley Compact Logix with color touch screen HMI, while interlocked safety doors maximize operator safety.
Precision technique for welding circular-joint interface parts with accurate control and highly consistent results.
Branson spin welding technology joins circular thermoplastic parts by applying pressure and a spinning motion that generates heat to melt and fuse them together. This process creates durable seals every time for part-to-part interfaces that have a circular axis, such as a sphere, cylinder, disc or ring.
Particle-free joints with a high mechanical load capacity. Ideal for sensors, electronic enclosures and medical products.
Branson’s infrared plastic welding systems offer clean-joining solutions for bonding similar and dissimilar materials. Our infrared tooling is made with five-axes milling machines to allow the heating elements to follow the weld contour. Highly precise process control provides greater flexibility to incorporate aesthetically pleasing welds into complex product designs.
Designed for heat staking, thermal insertion, swaging, degating and date stamping. Staking or insertion options available.
Branson thermal processing systems can be used as an alternative to welding when the parts to be assembled consist of dissimilar materials that cannot be welded or when simple mechanical retention of one part relative to another is not adequate (as opposed to molecular bonding). Multiple sizes and material options can be driven simultaneously, meaning quantity, size and insert plane are virtually unlimited.
Configurable for automated processes—choose between solvent systems, degreasers, aqueous systems and custom systems.
Where extreme accuracy and cleanliness is a must, Branson delivers no-compromise cleaning technologies to medical, automotive and industrial manufacturers. With tanks, generators and robotics to control the entire cleaning process, Branson has end-to-end industrial cleaning solutions that will maximize up time at your facilities.
Leading ultrasonic cell disruption and homogenization systems for liquid processing in clinical and research settings.
Emerson expertise empowers lab technicians to work with the industry's most advanced sample-processing capabilities found in cell disruptor technology, with new levels of ease, precision and repeatability. And to keep your laboratory parts clean and compliant, we offer ultrasonic baths with a range of controls that ensure more uniform cleaning and consistent performance, even with multiple users or when bath conditions change.
LPX systems are for handheld welding applications requiring 550 Watts or less. The LPX offers continuous, time, and energy modes, and features a rear-mounted handle for easy portability. Available in 20, 30, and 40 kHz, with power levels ranging from 150 to 550 Watts.
The DCX family of automation power supplies offers the latest in ultrasonic power supply technology and continous process control. Patented circuitry provides significant benefits in performance and consistency, yielding higher productivity and weld quality. Advanced features include energy mode, a web interface for remote control, password protection, weld quality limits, and an EtherNet/IP fieldbus port for control by a PLC or over a network for real-time distributed control.
Designed to cover a broad range of applications, the 2000Xea facilitates welding in time mode, peak power mode, and energy mode. With digital amplitude control and Branson's patented amplitude profiling, the 2000Xea enables digital optimization of the weld recipe.
This self-contained plastics assembly system combines a power supply module, process controls, stand, and actuator in a compact unit to conserve space. This system is designed for ease of setup, simplified operation, and easy relocation within a facility. Great for a lab environment or for lower-volume production requirements. Availalbe in 20 kHz and 1.1, 2.2 and 3.3 kW power levels.
布兰森系列40旋转超声组装ystem is a durable, semi-automatic assembly system featuring a precision Camco® indexer and aluminum dial plate, pneumatic controls, touch screen user interface, and an adjustable welder on a Blanchard ground tabletop. Fully configurable to meet specific needs, these systems could be fitted with auto pick and place systems, part positioning or clamping mechanisms, and air eject ports as needed.
The 2000Xd welder includes Branson's most advanced weld modes and settings, including energy, distance, peak power, and time modes. Digital amplitude, as well as Branson's patented amplitude profiling, provide the control necessary for fine-tuning critical applications. Self-diagnostics, process monitoring, and graphing capabilities enable real-time process monitoring
Designed for maximum process control, the 2000Xc locks in the welding process with fully electronic weld settings, hierarchical password protection, and Ethernet connectivity capabilities. Its secure process controls and detailed weld data are designed to meet the global compliance, traceability, and security needs of today's medical, automotive, and business and consumer electronics markets. This system is designed to ensure compliance with manufacturing regulations including ISO 13485 and medical FDA 21 CFR part 11.
The 2000Xt welder accomodates basic welding in time mode and peak power mode. An optional ground detect kit facilitates cut-and-seal applications. Digital amplitude control is used to fine-tune critical applications, while digital autotune with memory provides fully-automatic tuning and stores horn frequency at the end of each weld.
Designed for small spaces, the 2000X Micro 40 kHz welding system is designed with a minimal footprint in mind. Great for automated environments where multiple welders must be mounted side-by-side.
The Branson 2000Xc Micro Actuator combines precise and consistent high-quality welds with detailed data, fast cycle time, and process control in a compact form factor. The actuator’s outline is optimized for 40kHz space savings applications in automation or benchtop use.
For applications that require a full-range of ultrasonic splicing system, Branson offers the 2032S.
The L20 Metal Welder is designed and built to assure you the highest degree of reliability and weld quality. It is used for a range of applications including wire termination, clock-spring assemblies, battery welding, aluminum welding, copper welding, and brass welding.
Portable Wire Splicer for wire harnesses, appliance harnesses, automotive harnesses, RTD - resistive thermal device, tipping.
Ultraseal ultrasonic systems hermetically seal copper and aluminum tubes. A one-step operation crimps, seals and cuts off charged tubes in under one second. Systems are suited to automation for high levels of efficiency and productivity.
The Ultraweld MWX-100 is the most versatile Spot Welder available, providing the highest levels of flexibility, efficiency and economy. It can be easily tooled for a wide range of non-ferrous metal welding applications. It is ideal for precise welding of smaller guage nonferrous metal, delicate assemblies such as batteries, photovoltaic cells, automotive air bag systems, capacitors, and other critical components.
The Ultraseam20 is the ultimate metal seam welder - ideal for continuous welding of aluminum and copper foils at speeds up to 22 meters per minute. It uses ultrasonic energy for low cost, clean, and efficient operation. Tool life can exceed one million meters of weld.
Branson's largest standard vibration welding machine, for the biggest applications
Strength and reliability in a vibration welder for large sized parts
布兰森的最大和最强大的标准振动tion welding machine, for the biggest applications
Strength and reliability in a vibration welder for large sized parts
Strong and reliable vibration welder designed for middle size parts
Strong and reliable vibration welder designed for middle size parts
Strong and reliable vibration system designed to weld large or irregularly-shaped parts
The GVX-2H represents a new level of precision, speed, and consistency in vibration welding. It includes all the major options packages to maximize performance.
The GVX-2HR, equiped with Clean Vibration Technology, represents a new level of precision, speed, and consistency in vibration welding. It includes all the major options packages to maximize performance.
的用户配置设计GVX-3焊机complements a powerful set of standard features with a host of application-specific upgrades.
The GVX-3R is the user-configurable GVX-3 base, with Clean Vibration Technology included.
The GVX-3HR, equiped with Clean Vibration Technology, represents a new level of precision, speed, and consistency in vibration welding. It includes all the major options packages to maximize performance.
The GVX-3H represents a new level of precision, speed, and consistency in vibration welding. It includes all the major options packages to maximize performance.
Strong and reliable vibration welder designed for small size parts
Simultaneous, Precise Plastics Joining for Small Parts Demanding Particulate-free and Aesthetically Clean Weld Joints
Simultaneous, Precise Plastics Joining for Small Parts Demanding Particulate-free and Aesthetically Clean Weld Joints
The GLX is Branson's premier, global laser welder offering high speed, high volume welding of large parts
The GLX is Branson's premier, global laser welder offering high speed, high volume welding of large parts
Non-Contact flexible plastical joining for high strength and complicated geometrical parts
Non-Contact flexible plastical joining for high strength and complicated geometrical parts
Non-Contact flexible plastical joining for high strength and complicated geometrical parts
Non-Contact flexible plastical joining for high strength and complicated geometrical parts
Non-Contact flexible plastical joining for high strength and complicated geometrical parts
Precision servo-driven spin welding system capable of circular joint interface parts with accurate control and highly consistent results
Non Contact Plastic Welding for Particulate-free and Aesthetically Clean Joints on Medium-sized parts
Non Contact Plastic Welding for Particulate-free and Aesthetically Clean Joints on Large-sized parts
Branson B-Series Ultrasonic Vapor Degreaser is the latest in a series of environmentally sound, cost effective precision degreasers.
Branson Series 8300 Ultrasonic Generator offers a full range of features to meet any precision cleaning requirements. Used on a simple cleaning tank or in a fully integrated cleaning system, the Series 8300 will deliver precise cleaning quickly, consistently, and cost effectively.
Branson Series 8500 Advanced Ultrasonic Generator offers a full range of features to meet any precision cleaning requirements. Used on a simple cleaning tank or in a fully integrated cleaning system, the Series 8500 will deliver precise cleaning quickly, consistently, and cost effectively.
Branson manufactures five standard size transducerized 25 and 40kHz tanks that range from a 2.5 to a 50 gallon capacity (10 to 190 liters).
The Benchmark is Branson’s flagship aqueous ultrasonic cleaning system, a culmination of over 60 years of experience. So much more than just a piece of equipment, the Benchmark is a process solution customized to your precision cleaning needs.
Branson B-Series Ultrasonic Vapor Degreaser is the latest in a series of environmentally sound, cost effective precision degreasers.
The Branson OMNI Cleaning System is a fully-configured ultrasonic cleaning and rinsing system with a built-in dryer.
Branson B-Series Ultrasonic Vapor Degreaser is the latest in a series of environmentally sound, cost effective precision degreasers.
The Branson OMNI Cleaning System is a fully-configured ultrasonic cleaning and rinsing system with a built-in dryer.
Branson B-Series Ultrasonic Vapor Degreaser is the latest in a series of environmentally sound, cost effective precision degreasers.
The Branson OMNI Cleaning System is a fully-configured ultrasonic cleaning and rinsing system with a built-in dryer.
Branson Series 8500HF High Frequency Ultrasonic Generators offer a full range of features to meet all precision cleaning requirements. Used on a simple cleaning tank or in a fully integrated cleaning system, the Series 8500HF will deliver precise cleaning quickly, consistently, and cost effectively. All of the generators operate with the same transducer designs.
The use of a SRS still provides the double benefit of reducing contamination levels in the cleaning system while at the same time improving cleaning economics by recovering valuable solvents.
Branson B-Series Ultrasonic Vapor Degreaser is the latest in a series of environmentally sound, cost effective precision degreasers.
The Branson OMNI Cleaning System is a fully-configured ultrasonic cleaning and rinsing system with a built-in dryer.
The Branson OMNI Cleaning System is a fully-configured ultrasonic cleaning and rinsing system with a built-in dryer.
The Branson FlexLine Cleaning System is a cost-effective modular ultrasonic cleaning, rinsing and hot air drying system. The equipment incorporates quality materials and workmanship without unnecessary extras. It offers more features and capabilities than tabletop units and greater flexibility than fixed-configuration console units.
Branson Sonifier® ultrasonic cell disruptor / homogenizers are versatile laboratory units suitable for a broad range of liquid processing applications
The Bransonic® M Ultrasonic Cleaning Bath is the leading mechanical ultrasonic bath. It’s designed for performance, control, durability and reliability for a variety of applications. All Bransonic® baths can also be used for cell separation, sample preparation and degassing of liquids.
Branson Sonifier® ultrasonic cell disruptor / homogenizers are versatile laboratory units suitable for a broad range of liquid processing applications
Branson Sonifier® ultrasonic cell disruptor / homogenizers are versatile laboratory units suitable for a broad range of liquid processing applications
Branson Sonifier® ultrasonic cell disruptor / homogenizers are versatile laboratory units suitable for a broad range of liquid processing applications
The Bransonic® M Ultrasonic Cleaning Bath is the leading mechanical ultrasonic bath. It’s designed for performance, control, durability and reliability for a variety of applications. All Bransonic® baths can also be used for cell separation, sample preparation and degassing of liquids.