• Offer Profile
  • FJ Sintermetal has almost 30 years of experience in manufacturing components in powder metal Many components can be manufactured by using powder metal technology. Powder metal technology is often less expensive and has very high dimensional precision. Process waste and process time are very low driving down costs. Tool costs are to be considered, but depending on the complexity of the component , it is often beneficial to choose powder metal, even if you only have a few thousand components in annual volume.
产品介绍

  • FJ SINTERMETAL

  • 一种有效的金属工作技术，可通过将独特的粉末金属材料和创新工艺应用于创意设计和几何形状中来降低总制造成本。竞争过程很难匹配的组合。FJ烧结具有将近30年的粉末金属组件制造经验。

      • 执行者

      • 致动器通常是维riven by a gear motor or servomotor for determining velocity and position. FJ Sintermetal manufactures sintered components for linear actuators that are part of the rotating gear / planetary gears and piston rod / cylinder devices.

        在这种情况下，烧结的组件通过降低降噪作用而出色。

      • 自动化

      • fo粉末金属是一个合适的制造方法r machine components and automation. Bushings and wear parts are typically made of bronze and the filters are often of bronze or stainless steel. Examples of applications are numerous and the driving force is often price in relation to the design optimization and precision. Sintered components often turn out as a cost saving and efficient process compared to conventional machining methods.

        Oil impregnation is often used in bearings and bushings as a self-lubricating method.

      • 汽车

      • FJ Sintermetal manufactures sintered components for the automotive industry. These components are generally characterized by high quality standards and requirements for capability higher than 1.67 is typically a necessity. FJ Sintermetal controls the entire process according to TS 16949 with APQP and PPAP as essentiel elements. The powder metal technology is an obvious process technology for manufacturing large batches of uniform quality with specific accuracy requirements and material properties.

      • 压缩机

      • 压缩机的组件通常具有特殊的高精度要求。随后的公差校准可确保连接棒上的高精度要求，在该杆上，平行耐度为35 µm，孔公差仅为6 µm。
        阀板通常使用多孔 /通道设计，可以包含在压迫操作中，从而在不随后的处理的情况下实现净形设计。

      • 林业和花园

      • FJ Sintermetal manufactures components for professional machines for maintenance of parks and forestry. Components for lawn mowers and clutch parts for chainsaws can profitably be manufactured in powder metal. These components are typically hardened to higher hardness due to requirements of high mechanical and wear properties.

      • 齿轮

      • The sintering process is particularly suitable for the manufacturing of gear components. Gears in one or more levels can be manufactured directly in the tool with high precision. A quality class 8 can typically be achieved and a module down to about 0.4 can be manufactured in powder metal depending on the number of teeth.

      • 家用设备

      • 在家庭中使用的许多电器和机器中都发现了粉末金属成分。除其他外，由于此过程中的精度，通常是由烧结金属制成的缝纫机组件。设计是一个关键字，如果需要整洁且均匀的表面或特定颜色，则通常可以是不锈钢，也可以用涂层制成。

      • 液压

      • FJ Sintermetal manufactures various components for hydraulic pumps. These pumps are characterized by operating at high speed and high pressure that is at 270 bar, which requires a high precision and strength of the sintered components.

      • 锁定系统

      • 粉末金属工艺用于制造锁定系统。用于锁定门的组件通常很小，具有复杂的设计，为了确保高度的性能，通常会重新估算紧密的公差。组件通常由不锈钢制成或涂层以获得良好的腐蚀保护。

      • 电动机

      • 电动机的组件通常是在软磁性材料中制造的。所使用的材料可以是纯铁氧体，硅和磷合成。根据所需的磁性特性，可以使用软磁复合材料（软磁复合材料= SMC），从而导致3-D高通量诱导和高电阻率，低核损耗与常规层压钢板相当。

      • OTHER

      • 粉末金属技术是适合用于工业用途的配件，过滤器和其他零件中许多组件的合适制造方法。最便宜，最简单的烧结组件仅通过按下和烧结而无需随后的加工而实现。

      • 电动工具

      • Many tool parts can conveniently be manufactured in powder metal when requiring uniformity and narrow tolerances. Components for Power Tools require high mechanical properties and high precision. Clamps with special trays can also conveniently be manufactured in powder metal due to the many design options. Positioning systems for machining require good material properties with high precision.

      • PUMPS

      • Sintered components are often used as a basis for pump components. With a subsequent calibration, fine tolerances are achieved which are required for achieving a good vibration-free pump operation. Bushings are typically made in special designs of bronze and sealing systems in stainless steel. The components can be treated with a galvanic coating to increase corrosion resistance.

      • WINDOWS

      • For automation of opening and closing operation of windows powder metal components are typically used as the mechanical operating element. Reduction gear motors are examples of this. The advantage is that you can manufacture precision components at low cost in large series. The components are usually surface coated to increase corrosion resistance.

    • 材料

    • There is a wide range of design choices for sintered metal components, and their areas of use are continually being enlarged.

      Whether the powder metal component is manufactured in steel, stainless steel, bronze or maybe soft magnetic materials is often determined by the design and end usage of the component. Our powder metal components are often used in mechanical applications but powder metal components are actually used in everything from transmissions and fastenings to electromagnetic products.

      与客户合作，我们不断发现使用烧结金属零件以及该过程的好处和优势的新机会。如果您对组件选择材料的选择有疑问，请随时与我们联系。

      Steel

      Steel alloys are the materials most commonly used in manufacturing sintered metal components.
      将纯铁粉合金的许多选择意味着可以适应材料以提供客户需求的特定属性。

      还可以通过烧结金属实现固体钢的强度。

      不锈钢

      FJ Sintermetal uses several types of powder to manufacture stainless steel sintered components.

      您可以选择您的选项。

      316具有良好耐腐蚀性和机械性能的奥氏体和非磁性不锈钢粉末。最常用的粉末。

      410A martensitic, ferro-magnetic stainless steel powder that can become extremely hard and therefore has good wear resistance.

      430与410相比，具有增强的磁性和耐腐蚀特性的铁质不锈钢粉末。用于需要耐腐蚀性和磁性特性的应用。

      青铜

      烧结的青铜主要用于青铜轴承，但由于材料的良好摩擦特性，它具有许多其他使用区域。

      Items made of sintered bronze are often calibrated and can therefore be manufactured to tolerances down to tolerance grade IT6.

      软磁性材料

      Sintered metal can be used with great advantage for applications that requires soft magnetic properties, such as magnetic cores or other products that have electromagnetic components.

      烧结金属在多个领域（例如设计，均匀性，质量和价格）中增加了许多优势。

        • PROCESS

        • 烧结金属工艺涉及在精确工具中压缩金属粉末，然后加热或烧结成分以产生冶金键。烧结的组件通常是最终组件或产品，并且不需要添加操作。

          这是烧结金属工艺的主要好处之一，也是将工艺与其他组件制造工艺（如加工或塑料）进行比较时的主要竞争优势。
          • 发展和统治
          • 组件特性的要求确定粉末混合物
          • In-house tool design and manufacturing
          • Pressing
          • Sintering – a precision balanced temperature and time sequence
          • 脱水区
          • 烧结区
          • 冷却区
          • 附加治疗
          • 质量
          • 高磨损抗性金属组件
          • Innovation