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- Offer Profile
- GEFERTEC develops new methods for the production of metallic parts that extend beyond the limits of conventional production processes, thereby offering unique possibilities to designers, engineers and companies.
GEFERTEC is the first and only company worldwide that provides the market with the revolutionary 3DMP® technology that is based on modern arc welding in the form of ready-to-use production machinery.
ARC Machine系列为金属加工公司以及研发机构提供了完美的制造解决方案。
Product Portfolio
3DMP® process
- 3DMP® combines the technically mature and highly reliable arc welding method with the CAD data of the metal parts that are to be produced. The interface between the planning data of the engineers and developers, on the one hand, and the arc-welding machine, on the other hand, is our bespoke software that takes the CAD data and converts them into individual digital printing layers, the so-called CAM models. Then, the blank part is printed fully automatically and in a controlled manner. This step is followed by a 3D scan for quality control and finally the milling of the finished part.
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Wire instead of powder
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- 3DMP® uses wire as the starting material.
Compared to powder, wire offers the following advantages:
- Nearly 100 % material utilisation
- 简单的存储
- Low material costs
- 轻松处理
- Optimum processability
- Extensive selection of materials
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Arc welding
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- In conventional welding, an electric arc is used to join metals. We make full use of our extensive expertise and the advantages of this mature technology in order to offer the layered printing of several metal layers in a fully automatic, digitally controlled and easy to use manner.
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Conventional manufacturing versus 3DMP®
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- 3DMP® can replace all the types of conventional manufacturing and machining methods for metal parts, such as forming, cutting, joining, coating, milling, turning, etc.
Compared to the conventional manufacturing of near-net-shape parts for mechanical finishing, 3DMP® is definitely the most economically efficient additive manufacturing method with production cost savings in the range of up to 60% versus conventional manufacturing.
减少在这个过程中,材料,investment and production costs results from the fact that 3DMP® only has 3 steps instead of a large number of conventional process steps.
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Benefits
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- Outstanding design freedom
- New market opportunities
- Innovations and new products
- 较高的沉积率
- Greater diversity of materials
- 改善的机械性能
- Large parts up to 3 m³
- Economically efficient as of a batch size of 1
- The most economically efficient additive method for the production of metallic parts
- Reduction of manufacturing costs by up to 60%
- Reduced number of manufacturing steps
- 降低流程成本
- Lower material costs
- Lower investment costs
- Maximum material utilization
3DMP®流程 - 技术和功能
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Technology
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- The arc series combines the technically mature and proven arc-welding method with the CAD drawings of the product designers and engineers in a completely new production system.
Either 3 or 5 motion axes offer maximum flexibility in terms of the component volume and enable the additive production of high-quality metal parts.
The integration of an optional milling system into the arc machines ensures the immediate finishing of the parts. The fact that all of the machines include a SIEMENS control unit that has been specifically developed for machine tools is a synonym for easy handling by the operator.
During the design and development phase of the arc series, special emphasis was placed on the following points:
- Easy implementation into the customer’s production process
- Easy operation of the machines
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特征
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- Innovative series features that inspire
- 摄像机的过程监视
- Access to the machine at the ground level without a threshold through a roll-up door with a working table that can be moved out of the machine for easy loading and unloading by way of a crane
- Base plate with active cooling
- Soundproof housing
Integrated case ventilation and welding fume extraction system
- 操作员友好的用户界面
- High-end components of well-known manufacturers
Modular optional equipment
- 通过集成的温度监测
- Sensortherm pyrometer
arc cooling system for localised cooling with cooling gas
- Automatic torch cleaning system
- Water-cooled inert gas cover for oxygen-sensitive materials
3DMP- machining centers
3D metal printers for industrial production.
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ARC603
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- 3-axis machining: Production of metallic components up to 3.0 m³ with a maximum mass of 3000 kg.
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ARC605
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- 5轴加工:高达0.8立方米的金属成分的产生,最大质量为500千克。
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arc403
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- 3-axis machining: Production of metallic components up to 0.72 m³ with a maximum mass of 800 kg.
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arc405
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- 5-axis machining: Production of metallic components up to 0.06 m³ with a maximum mass of 200 kg.